CC TV Vigilance

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Uploaded on : September 2013

 

1. Product and Its Applications:

  • Closed Circuit Television (CCTV) is the use of video camera to transmit signals to specific place, on a limited set of monitors. It is often used for surveillance in areas that may need continuous /periodic monitoring such as banks, markets, military installations, government offices, airports etc. In many industrial plants CCTV equipment are employed to keep a watch process from central control room when the environment does not permit deployment of human personnel for keeping a check. It may be utilized for continuous operation or for short time when ever needed for monitoring. Its application is increasing day by day for security as well as a safe guard against terror activities. The system basically comprises installation of video camera at various locations and connecting these cameras to monitors suitably located for constant surveillance. The camera may be unidirectional to focus on a particular object or region or it may also be a moving one covering a range while moving on a fixed axis location. This finds application in controlling the activities of personnel as well as having a check over any manufacturing activity such as controlling the operations of furnace, controlling the supply of chemicals at various stages of process etc.

USES: - The system can effectively be for various activities such as: -

  • Crime Prevention
  • Industrial Processes
  • Traffic Monitoring
  • Transport Safety
  • Control of retail
  • Criminal use
  • Privacy etc.

Present High Definition CCTV cameras have many computer controlled technologies that allow them to identify, track, and categorize objects in their field of view. Video content Analysis (VCA) is the capability of automatically analyzing video to detect and determine temporal events not based on single image is one such. Facial recognition system is a computer application for automatically identifying or verifying person from a digital image or a video frame from video source.


Further, computerized monitoring of CCTV images is under development so that human operator does not have to endlessly look at the screen, allowing an operator to observe many more CCTV cameras. These systems do not observe the people directly but instead track their behavior.


Most CCTV systems record and store digital video and images to a Digital video recorder or in case of IP cameras directly to a server. Recordings are usually kept for a preset amount of time and then automatically archived, over written or deleted.
Many cities around the world operate networked video surveillance system which combines CCTV video feeds of official Govt. agencies with those of the private sector.


Integrated system allows users to connect remotely from the internet and view what their cameras are viewing, similar to that of IP cameras,


Wireless security cameras are also available for home surveillance.

 

2. Industry Profile and Market Assessment:

The global CCTV market has grown at a compounded growth rate of 12% during the past period 2005 to2007 and it is expected to further grow at 13% during next few years. The demand for conventional type systems is gradually on decline while at the same time that for newer versions has shown rise. It has been observed that the demand for IP based CCTV is escalating as the demand for conventional CCTV falls. It is estimated that Asia – Pacific region will be the heart centre for CCTV market in future. Intelligent video surveillance system is emerging as a new trend that is driving the video surveillance market. Various sectors   like retail, healthcare transportation etc represent areas for the global CCTV market. This is basically a service oriented industry with most of the sub assemblies being imported from China and Taiwan. The system is assembled here and erected at site. The industry faces stiff competition in after sales service, competitive pricing, and better quality assembling. With the growing crime rate in metropolitan cities and other large towns there is a good scope for installation of CCTV network. It is now an essential item in all public places as Airports, railway stations, Banks, Hospitals, Shopping Malls etc.


With increased awareness and access to the global market, many of the service providers have started venturing into custom made/industrial systems catering to specific requirements. These products though they are at nascent stage should register higher growth rate. Awareness within security agencies community about the products is fast growing and this will further fuel growth in the industry as new and innovative design products are developed.


Security of personnel and safety of goods/ premise are the top most priorities and its developmental activities are good in emerging markets like Asia and particularly in India. The growing Indian economy will open new avenues for this sector.. The Government emphasis on development of infrastructure will generate growth potential and opportunities for this Industry. Easy availability of raw material, technical support will give further impetus to the industry.     


3. Manufacturing Process & Know How:

The manufacturing process is basically assembly oriented. The components and subassemblies are all inspected and tested before assembly. The semi finished assemblies are installed at site and given the final shape. While assembling proper care  is taken so that the components are not damaged while soldering. Precaution is also needed in respect of CMOS, IC’s etc while mounting and soldering it to PCBs. The assemblies are quality checked before packing and dispatch.

 

Production capacity of the unit per annum is envisaged as 1200 sets per annum.
Know how is available indigenously.
The unit will require a total connected load of 3 KVA.

 

  • 4. Plant and Machinery:

  • The manufacturing process is basically assembly and fabrication oriented. The unit will require the following machinery and tools:-

  • Oscilloscope 10 Mhz.                                                     1 no.
  • CCTV Camera                                                                 4 nos.
  • LCD Monitor                                                                    1 no.
  • DC Power Supply 30V, 2A                                              1 no.
  • Analogue & Digital Multimeters.                                   1 no. each.
  • Bench Drill
  • Portable Grinder
  • Hand Tools.
  • Miscellaneous equipment furniture and fixture.

The total cost of plant and testing equipment etc. is estimated to be approx. Rs. 2, 50,000/-.

 

  • 5. Raw material and Components:

  • The basic raw materials for this unit are electronic components like Hard Disc, display, electronic connectors, control panels, Sockets, connecting cables and wires, fasteners etc. The per unit cost of raw material and consumables is estimated to be Rs. 4400/- .It will also require consumables like wires, solders, harnessing material, CC TV cameras, etc. The requirement of raw material per month at rated capacity of 100 sets per month is estimated as:-

  •  

  • Hard Disc.
  • PCBs with loaded components
  • Display cum control panel
  • Electronic connectors/Switches
  • Sockets
  • Metallic enclosures
  • Connecting cables/wires
  • Solder soft. Fasteners.

The total cost per month is estimated to be ` 4.40 lakhs. The annual cost at rated capacity will be ` 52.80 lakhs

 

6)   Land and Building:

For smooth operation of the unit it will require total built up area of 500 sq.fts. The same can be taken on rent.

 

 7)  Manpower:


For smooth functioning of the unit the requirement of man power is expected to be around 5 persons.

Technical staff     self
Skilled & Semi skilled workers                     3
Office staff           1
Unskilled workers    1
The annual salary bill is estimated to be around Rs.2.35 lakhs.

 

9. Cost of Project:

  Rs. lakhs
Land & Building                              -
Plant & Machinery                           2.50
Other assets                                        0.80
Contingencies          0.40
Pre operative Exp                               1.50
Margin money                                    2.47
Total                                                 7.67

 

10. Means of Finance:


Term Loan                                       2.47   
Promoter’s  Contribution                   5.20
Total                         7.67

 

11. Profitability:

 

  Rs. lakhs
Sales                                                      66.00                       
Raw material   52.80                         
Salary 2.35
Utilities                                                 0.28
Rep.  & Mnt. Expenses                          0.25
Sales Expenses 2.00
Admn. Expenses.                                 0.11
Depreciation 0.12                       
Interest on W.C                                      0.79 
Interest on T.L                                      0.33
Cost of production                              59.03                            
Profit                                                    6.97                          

 

12. Requirement of Working Capital

 

      W.C Margin Money
Raw material 15 days  30%  2.64  0.79
Work in process                               7days 25% 1.30 0.32
Work in process                               7days 25% 1.30 0.32
Stock of finished goods             7 days 25% 1.31  0.32
Working expenses  1 mnth 100% 0.22  0.22
Sale on credit  15days 25%  3.30 0.82
Margin money for W.C  2.47                    

 

13. Break Even point: 


44% at installed capacity


14. Machinery Suppliers

 

  • M/S Audiotec Instruments.
    Sahu colony, Karvey Nagar,
    Pune.
  • M/S Vaiseshaka Instruments.
    Industrial Estate, Ambala,
    Haryana.
  • M/S Aplab.
    Sarat Bose Road.
    Kolkata.
  • M/S Philips India.
    Justice Madhab Road,
    Kolkata
  • M/S International Electronics.
    Champaklal Industrial Estate.
    Sion East, Mumbai.

    M/S Microtek International Ltd.
    Udyog Nagar,
    Delhi.

  • M/S Advance Tech Services.
    Rani Jhansi Road.
    New Delhi.

 

For further information please contact

Information Manager
TIMEIS Project
E-mail: timeis@ficci.com