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Wind Cheater
| Product Code |
: |
N.A. |
| Quality and Standards
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: |
N.A. |
| Uploaded
on |
:
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September
2007 |
Introduction
Wind cheater is a special type of garment
generally used as an outerwear. This is usually made from
synthetic cloth as this is very simple to wash. It is very
useful for the two wheeler riders in order to get protection
from chilly cold weather and dust from pre-summer. It also
serves the purpose of guarding the main formal dress from
soiling. Wind cheaters are easily washable as these are made
from water repellent synthetic fabrics. It is preferred that
unit should manufacture wind cheaters of different colours
so as to attract different customers.
Market Potential
At present these products are mostly manufactured
in Delhi, and adjacent areas. Earlier, the raw material required
for this product was not easily available and due to this,
few units were established to manufacture this outerwear.
As this product was also not very popular to the consumers,
the units are mostly confined in selected places to fulfil
the demand. Now-a-days young people use it as a protective
clothing from chilly weather and dust. The demand for this
product is significantly increasing. Hence, units for the
manufacture of wind cheaters can be set up in different areas.
Basis and Presumptions
This project is based on single shift
basis and 300 working days in a year. The time for achieving
maximum capacity utilisation is considered from 3rd year from
the date on which the production is started. Buildling is
considered of its own. Costs of machinery and equipment/material
indicated refer to a particular make and approximate to those
prevailing at the time of preparation of this project.
Cost of installation and electrification
is taken @ 10% of cost of machinery and equipment. Non-refundable
deposits, project report cost, trial production, security
deposits with Electricity Board are taken as pre-operative
expenses. Depreciation has been considered at 10% on plant
and machinery, 20% on office furniture and fixtures and 25%
on workshop accessories. Interest on capital loan has been
considered at 14% per annum.
Implementation Schedule
Implementation time for executing different
types of works such as selection of site/working shed, forming
of company to commissioning of project will take a total period
of five months. This, however, depends upon the completion
of works within specific time.
Technical Aspects
Process of Manufacture
Synthetic dyed water repellent fabrics
are used as raw material for this product. This fabric is
cut into pieces as per the design of the product and stitched
on sewing machines. Zips and cords are attached to the garment
as per specifications. The individual garment is folded and
packed for the buyers.
Quality Control and Standards
No Indian standards are existing. Wind
cheaters are manufactured and supplied as per the customer's
choice. However, attention is required to procure good quality
synthetic fabrics and other items.
Production Capacity (per annum)
| Quantity |
Value (Rs.) |
| Wind Cheaters |
75,000 |
|
Total
|
75,000 |
Motive Power
7 HP is required to run this unit at full
capacity. This is proposed to be obtained from the State Electricity
Board.
Pollution Control
This industry does not generate pollution.
Energy Conservation
Energy can be saved by proper housekeeping.
Financial Aspects
A. Fixed Capital
| (i) Land
and Building |
| Land 800sq.mt.
@ Rs. 1500p.s.m. Amounting Rs.1200000 |
| Building
Area |
| Factory shed |
250 sq. mt. |
| Store (Raw material)
|
50 sq. mt. |
| Store (Finished goods)
|
50 sq. mt. |
| Office etc. |
25 sq. mt. |
| Total Covered Area |
375 sq. mt. |
| Total Construction Cost
@ Rs. 3000/sq.mt. |
1125000 |
| Total Investment in
land and Building |
2325000 |
(ii) Machinery and Equipments
| Sl. No. |
Description |
No. |
Rate (Rs.) |
Amount (Rs.) |
| 1. |
Umbrella sewing machine
with motor and other accessories |
10 |
6000 |
60000 |
| 2. |
Overlock stitching machine
with motor + stand |
2 |
5800 |
11600 |
| 3. |
Cutting Table |
1 |
7000 |
7000 |
| 4. |
Miscellaneous items
tools, iron, racks etc. |
LS |
30000 |
30000 |
| |
Total
|
108600 |
| (iii) |
Other Fixed Assets
|
(Rs.) |
| (a) |
Erection and installation
|
10860 |
| (b) |
Electrification |
15000 |
| (c) |
Office furniture |
50000 |
| (d) |
Pre-operative expenses
|
15000 |
| |
Total
|
90860 |
| |
Total Fixed Capital
|
2524460 |
B. Working Capital
(per month)
(i) Staff and
Labour Wages
| Sl. No. |
Designation |
Nos. |
Rate (Rs.) |
Amount (Rs.) |
| 1. |
Manager |
1 |
15000 |
15000 |
| 2. |
Accountant/clerk |
1 |
7000 |
7000 |
| 3. |
Peon |
1 |
5000 |
5000 |
| |
Production Staff |
|
|
|
| 1. |
Cutting Master |
1 |
10000 |
10000 |
| 2. |
Production Supervisor
|
1 |
8000 |
8000 |
| 3. |
Machine Operators |
12 |
6000 |
72000 |
| 4. |
Helpers |
6 |
3000 |
18000 |
| |
Total
|
135000 |
| |
Perquisites @ 20% |
27000 |
| |
G. Total
|
162000 |
(ii) Raw Material (per month)
| Sl. No. |
Description |
Qty. (mts.) |
Rate (Rs.) |
Amount (Rs.) |
| 1. |
Synthetic fabric |
2250 |
74 |
166500 |
| 2. |
Cotton sewing thread
Elastic tape Zip etc. |
LS |
LS |
40000 |
| 3. |
Embroidery and Stickers
|
|
LS |
8000 |
| 4. |
Packing materials |
|
LS |
8000 |
| |
Total
|
222500 |
| (iii) Utilities (per
month) |
(Rs.) |
| Electricity bill and
Water charges |
5000 |
|
Total
|
5000 |
| (iv) |
Other Contingent
Expenses (per month) |
(Rs.) |
| (b) |
Postage/stationery |
2000 |
| (c) |
Repair and maintenance
|
1200 |
| (d) |
Transport/travelling
charges |
2000 |
| (e) |
Miscellaneous expenses
|
2000 |
| |
Total
|
7200 |
| (v) |
Total Recurring Expenses
(per month) |
396700 |
| (vi) |
Total Working Capital
for 2 months |
793400 |
C. Total Capital Investment
| (i) |
Machinery and equipment
|
2524460 |
| (ii) |
Working capital for
2 months |
793400 |
| |
Total
|
3317860 |
Machinery Utilisation
Capacity utilisation is considered as
75% of installed capacity.
Financial Analysis
| (1) Cost of Production
(per year) |
(Rs.) |
| Total recurring expenditure
|
4760400 |
| Depreciation on Land
& Building @ 5 % |
116250 |
| Depreciation on machinery
@ 10% |
10860 |
| Depreciation on office
furniture and other accessories @ 20% |
10000 |
| Interest on total investment
@ 14% |
464500.4 |
|
Total
|
5362010.4 |
(2) Turnover (per year) Sales
| Product |
Qty. (nos.) |
Rate/ pc.(Rs.) |
Amount (Rs.) |
| Wind Cheaters |
75000 |
75 |
5625000 |
|
Total
|
5625000 |
| (3) |
Net Profit (per year)
|
262989.6 |
| (4) |
Net profit Ratio (Net
Profit/Turn over per year) |
4.68 |
| (5) |
Rate of Return on Investment
(Net Profit/Total Capital Investment) |
66.29 |
(6) Break-even Point
| Fixed Cost |
(Rs.) |
| Depreciation |
137110 |
| Interest on capital
investment |
464500.4 |
| 40% of wages of staff
and labour |
777600 |
| 40% of other contingent
expenses |
34560 |
|
Total
|
1413770.4
|
| B.E.P. |
|
|
| |
|
FC×100 |
| |
= |
———— |
| |
|
FC+Profit |
| |
|
|
| |
= |
84.32 |
Addresses of Machinery and Equipment
Suppliers
1. M/s. Indian Sewing Machine Co. Ltd.
Connaught Place,
New Delhi.
2. M/s. Usha International
40, Rajasthan Indl. Distributors,
H-3, Mohan Co-op. Indl. Estate,
Mathura Road,
New Delhi-20.
3. M/s. Paul Bros and Co.
1523, Nai Sarak,
Delhi-6.
4. M/s. Rita Machinery Works
Industrial Area “A”,
Railway Crossing,
Ludhiana.
Overlock/Flatlock Stitching Machine Suppliers
1. M/s. Rajan Hosiery Industries
21, New Qutab Road,
Near Fire Station,
Sadar Bazar,
New Delhi-110006.
2. M/s. Haryana Trading Co.
88, New Model Basti,
New Delhi -110005.
The raw material is easily available at
Chandni Chowk, Sadar Bazar and Gandhi Nagar in Delhi and other
local markets.
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
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