|
Neck – Ties
| Product Code |
: |
264104005 |
| Quality and Standards
|
: |
The product is a fashion
item and there is no BIS specification for this item,
however, quality of the product depends upon the quality
of the fabric. |
| Uploaded on |
|
August 2007 |
Introduction
Ties are considered as item of fashion.
Ties has been finding exceptionally good acceptance among
the sales representatives, doctors, CEO's, Engineers, Hotel
servants and others such as college and school students. Shirts
worn without ties are considered as incomplete. Wearing of
ties improves one's personality and respect. Ties are classified
into two types, which are bow ties and neck ties. The former
one are generally worn by hotel waiters whereas the later
are worn by people mentioned above.
Ties are made from various types of fabrics
and most popular fabrics that are used for the manufacture
of ties are cotton, viscose, silk fabrics and their blends.
Manufacturing of ties is very easy and anyone knowing tailoring
and managing a unit can venture into this industry. The raw
material and machinery required for the manufacture of ties
are abundantly available. In this report, an attempt has been
made to provide sufficient information for setting up of tie
manufacturing units.
Market Potential
In recent years almost all the countries
in the world are witnessing lot of changes in life style of
people. Present life style is witnessing very fast changes
in wearing fashion garments. The demand for fashion garments
is very huge due to shifting of wearing fashion garments from
elite people to common persons. Among various fashion garments,
tie occupies an important place. There are very less number
of units engaged in the manufacture of ties and as such demand
and supply gap is getting wider. Tie have its own market demand
from various market segments. Main customers for ties are
Doctors, CEOs, Sales representatives, waiters in star hotels,
reception counters and executives.
Basis and Presumptions
1. This project is based on double shift
basis and 300 working days in a year.
2. The Building is considered of own.
3. The cost of machinery and equipments/materials
indicated refers to particular make and approximately to those
prevailing at the time of preparation of this project.
4. The cost of installation and electrification
is taken @ 10% of cost of machinery and equipment.
5. Non refundable deposits, project report,
cost, trial production, security deposits with electricity
board are classified under preoperative expenses.
6. Depreciation has been considered:
(a) on plant and machinery @ 10%
(b) on office furniture & fixtures @ 20%
7. Interest on capital investment has
been taken @13% per annum on borrowing amount.
8. Minimum 25% of total investment is
required as margin money.
Implementation Schedule
| Sl. No. |
Activity |
Period |
| 1. |
Selection of site/working
shed |
1 month |
| 2. |
Preparation of feasibility
report |
1 month |
| 3. |
Registration with commissioner
of Industries/DIC |
1 month |
| 4. |
Arrangement of finance
(term loan and working capital) |
3 months |
| 5. |
Procurement of machinery
and equipment |
1 month |
| 6. |
Plant erection and
electrification |
2 weeks |
| 7. |
Arrangement of raw
material including packaging material |
1 month |
| 8. |
Miscellaneous works
like power/water connection etc. |
2 months |
Note: Considering that some of the above
activities may be overlapping, the project implementation
will take a period of 4 months approximately for starting
the production.
Technical Aspects
Process of Manufacture
Before starting the stitching operations,
fabrics of required quality are placed on the cutting table
in layers and lay mark is prepared on top of the fabric layer
and these layers are perfectly cut as per the mark without
any distortion in cutting. The panels after cutting are taken
out from the table and supplied to the skilled tailors for
stitching. After the stitching, ironing is done with the aid
of electric iron. Ironing is an important process by which
ties are given proper and final shape. Ties are finally checked
for any objectionable faults and packed for marketing.
Quality Control and Standards
This product is consumable item and having
different designs and colours and its combinations depending
upon the demand of the consumers. So standard specifications
of appropriate quality is not possible. However, to manufacture
better quality, good quality fabrics and other materials are
to be used.
Production Capacity (per annum)
| |
Qty. (pcs) |
Value (Rs.) |
| Ties of different sizes
|
210000 |
5250000 |
Motive Power
Power required to run this industry will
be 5 HP.
Pollution Control
This industry does not involve anypollution.
Energy Conservation
Power requirement is very low, even then
energy can be saved by proper house keeping.
Financial Aspects
A. Fixed Capital
| (i) Land
and Building |
| Land 200sq.mt.
@ Rs. 3000p.s.m. Amounting Rs 600000.00 |
| Building
Area |
| Factory shed |
100 sq. mt. |
| Store (Raw material)
|
25 sq. mt. |
| Store (Finished goods)
|
50 sq. mt. |
| Office etc. |
25 sq. mt. |
| Total Covered Area |
100 sq. mt. |
| Total Construction Cost
@ Rs. 4000/sq.mt. |
400000.00 |
| Total Investment in
land and Building |
1000000.00 |
Machinery and Equipments
| Sl. No. |
Description |
No. |
Rate (Rs.) |
Amount (Rs.) |
| 1. |
Eastern straight bar
cloth cutting machine with motor |
1 |
70000 |
70000 |
| 2. |
Power operated single
needle lock sewing machine |
10 |
320 |
3200 |
| 3. |
Electric iron |
4 |
2200 |
8800 |
| 4. |
Table and workshop
items |
LS |
17000 |
17000 |
| (iii) |
Other Fixed Assets
|
(Rs.) |
| a. |
Erection and installation
|
9900 |
| b. |
Office furniture |
25000 |
| c. |
Pre-operative expenses
|
25000 |
| |
Total
|
158900 |
| |
Total Fixed Capital
|
1158900 |
B. Working Capital
(per month)
(i) Staff and
labour wages
| Sl. No. |
Designation |
Nos. |
Rate (Rs.) |
Amount (Rs.) |
| 1. |
Manager/Designer |
1 |
8000 |
8000 |
| 2. |
Clerk/Typist |
1 |
4000 |
4000 |
| |
Production Staff |
|
|
|
| 1 |
Cutting Master |
2 |
6000 |
12000 |
| 2. |
Skilled workers |
18 |
3800 |
68400 |
| 3. |
Helpers |
8 |
3000 |
24000 |
| |
Total
|
116400 |
| |
Perquisites @ 20%
|
23280 |
| |
G. Total
|
139680 |
(ii) Raw Material
| Sl. No. |
Description |
Unit |
Qty. |
Rate/ Unit (Rs.)
|
Amount (Rs.) |
| 1. |
Synthetic fabrics of
different colours, shades and design |
Mts. |
3000 |
54 |
162000 |
| 2. |
Sewing thread labels
of different colours and shades |
Mts. |
LS |
7000 |
7000 |
| 3. |
Packing materials |
Nos. |
LS |
20000 |
20000 |
| |
Total
|
189000 |
| (iii) Utilities
|
(Rs.) |
| Electricity Bill |
6000 |
| Water charges |
500 |
|
Total
|
6500 |
| (iv) |
Other Contingent
Expenses |
(Rs.)
|
| 1 |
Postage/Stationery
|
1000 |
| 2 |
Repairs and maintenance
|
800 |
| 3 |
Transport /travelling
charges |
1000 |
| 4 |
Insurance |
250 |
| |
Misc. |
2000 |
| |
Total
|
5050
|
| (v) |
Total Recurring Expenses
(per month) |
340230 |
| (vi) |
Total Working Capital
(for 2 months) |
680460 |
C. Total Capital Investment
| 1. |
Land Machinery and
equipment |
1158900 |
| 2. |
Working capital (for
2 months) |
680460 |
| |
Total
|
1839360 |
Machinery Utilisation
Capacity utilisation is considered as
70% of installation capacity.
Financial Analysis
| (1) Cost of Production
(per year) |
(Rs.) |
| Recurring expenses
|
4082760 |
| Depreciation on Building
@ 5 % |
50000 |
| Depreciation on machinery
@ 10% |
15890 |
| Depreciation on Office
furniture @20% |
5000 |
| Interest on total investment
@13% |
239116.8 |
|
Total
|
4392766.8 |
| (2) Turnover (per
year) |
Qty. (pcs) |
Rate/ (Pc.) |
Total (Rs.) |
| Ties of synthetic fabrics
|
210000 |
25 |
5250000 |
| (3) |
Net Profit (per year)
|
857233.2 |
| (4) |
Net Profit Ratio (Net
Profit/ Turnover (per year) |
19.51 |
| (5) |
Rate of Return on Investment
(Net Profit/Total Capital Investment) |
46.6 |
(6) Break-even Point
| Fixed Cost |
(Rs.) |
| Depreciation on Plant
& Machinery office equipment etc |
20890 |
| Depreciation on Building
|
50000 |
| Interest on capital
investment |
239116.8 |
| 40% of wages of staff
and labour |
670464 |
| 40% of other expenses
|
23040 |
| Insurance |
3000 |
|
Total
|
1006510.8 |
| B. E. P. |
|
F.C * 100/(FC+P)
|
| |
|
|
| |
= |
54% |
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com

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