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Wire Baskets Manufacturing
1. Introduction
Baskets and carriers made up of wire find
wide usage in homes, hotels, shops for keeping utensils, crockery,
fruits and other such stuff. It is alos used in two wheelers
as carrier and its requirement is ever widening. Stands, baskets,
other domestic items and carrier for two wheelers can also
be manufactured.
2. Market
There is good demand for wire baskets
in the market. These type of baskets used as shopping bags
as well as to carrying out things from market.
3. Manufacturing Process
First of all a lay out is prepared of
the items size and design and then 8 to 10 yard of wire is
cut and given desired shape with the help of dye. After this,
the wires are joint with the help of spot welding machine.
Later these shapes are covered by plastic coating powder and
heated in electric furnace for specific time period so that
the powder melts over the item whihc makes it safe and attractive.
this coating powder is available in different oclours like
red, green, blue, yellow voilet.
4. Production Capacity Per Annum
| Capacity |
36000 Baskets per annum
|
| Selling Price |
Rs. 26 per basket |
5. Project Cost/Capital Investment
| S.No |
Description
|
| 1 |
Preliminary & Preoperative
Expns |
| 2 |
Fixed Capital |
| 3 |
Working Capital for 1
month(s) |
| |
Total Project
Cost |
6. Means Of Finance
| S.No |
Description |
%age |
Amount Rs. |
| 1 |
Promoter Contribution
|
15% |
25425 |
| 2 |
Subsidy /Soft Loan |
20% |
33900 |
| 3 |
Term Loan |
65% |
110175 |
| |
Total
|
|
169500
|
7. Financial
Aspects
A. Fixed
Capital
| (i) Land |
500 sq. mt |
6000 |
3000000 |
| ii) Building area |
300 sq. mt. |
6000 |
1800000 |
| Total |
4800000 |
ii. Machinery and Equipment
| S.No |
Description |
Qty. |
Rate |
Amount Rs. |
| 1 |
Spot welding machine,
7.5 kgs capacity |
1 |
40000 |
40000 |
| 2 |
Wire starting and cutting
machine |
1 |
25000 |
25000 |
| 3 |
Cutting machine for wire
straightening |
1 |
24000 |
24000 |
| 4 |
Dye set of six attachments
and of diff. |
1 |
15000 |
15000 |
| 5 |
Electric Oven |
1 |
60000 |
60000 |
| 6 |
Other Equipment |
1 |
40000 |
40000 |
| |
Total
|
|
|
204000
|
B. Working
Capital
i. Salaries & Wages
(per month)
| S.No |
Description |
Nos. |
Sal/mon. |
Amount Rs. |
| 1 |
Supervisor/Entrepreneur
|
1 |
10000 |
10000 |
| 2 |
Skilled Labour |
3 |
5000 |
15000 |
| 3 |
Worker |
2 |
3000 |
6000 |
| |
Total
|
|
|
31000
|
ii. Raw Material (per month)
| S.No |
Description |
Unit |
Qty. |
Rate |
Amount Rs. |
| 1 |
Wire of 8 to 10 yards
|
Kgs |
1800 |
40 |
72000 |
| 2 |
Plastic Coating Powder
|
Kgs |
1 |
9000 |
9000 |
| 3 |
Electrodes
Total |
Kgs |
1 |
|
0 |
| |
|
|
|
|
81000
|
iii. Utilities (per month)
| S.No |
Description |
Unit |
Amount Rs. |
| 1 |
Power |
LS |
3000 |
| 2 |
Water |
LS |
250 |
| |
Total
|
|
3250
|
iv. Other Expenses (per month)
| S.No |
Description |
Amount Rs. |
| 1 |
Postage & Stationery
Expenses |
2000 |
| 2 |
Transportation Expenses
|
3000 |
| 3 |
Advertisement Expenses
|
2000 |
| 4 |
Consumable Stores |
3000 |
| 5 |
Miscellaneous Expenses
|
2000 |
| |
Total
|
12000
|
v. Total Working Capital (per month)
| S.No |
Description |
Amount Rs. |
| 2 |
Salaries and Wages |
31000 |
| 3 |
Raw Material |
81000 |
| 4 |
Utilities |
3250 |
| 5 |
Other Expenses |
12000 |
| |
Total
|
127250
|
Total Capital Investment
| Fixed capital
|
5004000
|
| Working
Capital for 2 month |
254500
|
| Total
(TCI) |
5258500
|
Cost of Production (Per Annum)
| S.No |
Description |
Amount Rs. |
| 1 |
Total Working Capital
|
1527000 |
| 2 |
Depreciation @ 15% |
30600 |
| 3 |
Depreciation on Building
|
240000 |
| 4 |
Interest
@ 14% |
736190
|
| |
Total
|
2533790
|
Turnover (Per Year)
| S.No |
Description |
Unit |
Qty. |
Rate Rs. |
Amount Rs. |
| 1 |
Wire baskets mfg |
Baskets |
36000 |
75 |
2700000 |
| |
Total
|
|
|
|
2700000
|
Fixed Cost (Per Year)
| S.No |
Description |
Amount Rs. |
| 1 |
Depreciation |
270600 |
| 2 |
Interest |
736190 |
| 4 |
Salaries & Wages
@ 40% |
148800 |
| 5 |
Other Expenses incl.
Utilities @40% |
73200 |
| |
Total
|
1228790
|
11. Profit Analysis & Ratios
| 1 |
Net Profit
|
1471210
|
| 2 |
Percentage of Profit
on Sales |
54.49 |
| 3 |
Percentage
of Return on Investment |
27.98
|
| 4 |
Break
Even Point |
45.51
|
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
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