|
Packaged Drinking Water
|
Quality and Standards
|
:
|
As per BIS specifications
|
| Production Capacity |
: |
45 lakh bottles of 1L
capacity/annum |
| Uploaded
on |
: |
October
2007 |
Product and Its Applications
Most of the water borne diseases emanate
from unclean water. Packaged drinking water ensures safe,
clean, potable water for human consumption.
2.0 Market Potential
Though a large number of manufacturers
have recently taken up production of packaged drinking water,
yet there exists a wide gap between demand and supply. A number
of units can be set up in North Eastern Region to meet the
local demand in institutions, hotels, restaurants, offices,
tourist and household.
3.0 Basis and Presumptions
a) The unit will work for 300 days per
annum on single shift basis.
b) The unit can achieve its full capacity utilization during
the 2nd year of operation.
c) The wages for skilled workers are taken as per prevailing
rates in this type of industry.
d) Interest rate for total capital investment is calculated
@ 12% per annum.
e) The entrepreneur is expected to raise 20-25% of the capital
as margin money.
f) The unit would construct its own building.
g) Costs of machinery and equipment are based on average prices
of machinery manufacturers.
4.0 Implementation Schedule
Project implementation will take a period
of 8 months. Break-up of the activities and relative time
for each activity is shown below:
| Scheme preparation and
approval |
:
|
01 month |
| SSI provisional registration
|
:
|
1-2 months |
| Sanction of financial
supports etc. |
:
|
2-5 months |
| Installation of machinery
and power connection |
:
|
6-8 months |
| Trial run and production
|
:
|
01 month |
5.0 Technical
Aspects
5.1 Location
The plant can be located at any suitable
place where availability of clean water, power, PET bottles
and market access is ensured.
5.2 Process of Manufacture
The flow chart of the process is as follows:
5.3 Quality Control and Standards :
As per BIS requirements
6. 0 Pollution Control
There is no major pollution problem associated
with this industry except for disposal of waste water which
should be managed appropriately. The entrepreneurs are advised
to take "No Objection Certificate" from the State
Pollution Control Board.
7.0 Energy Conservation
Suitable measures shall be taken to conserve
electricity.
8.0 Production Capacity
| Quantity |
:
|
4 5 lak h litre/annu
m (15,00 0 L/day) |
| Installed capacity |
:
|
20,00 0 L/day |
| Optimum capacity utilization
|
:
|
70% |
| Working days |
:
|
300/annu m ( 3 shifts)
|
| Manpower |
:
|
1 8 |
| Utilities |
| Motive Power |
:
|
4 0 kW |
| Water |
:
|
2 5 kL/day |
9.0 Financial
Aspects
9.1 Fixed Capital
| Land 2000 sq.m. |
:
|
01.50 |
| Built up Area 700 sq
. m. |
:
|
24.50 |
| Total cost of Land and
Building |
: |
26.00 |
9.1. 2 Machinery
and Equipment
| Description |
: |
Amount
(Rs. lakh) |
| UF based purification
system (Sand filter, chlorination unit , UF membranes,
sterlisation unit , SS silverisatio nunit, skid, electronic
doser, ozone generator, water collection tanks, Quality
control laboratory, deep borewell, delivera y van |
: |
28.00 |
| Erection and electrification
@ 10% of machinery cost |
: |
2.80 |
| Office furniture &
fixtures |
: |
1.20 |
|
Total
|
: |
32.00
|
9.1.3 Pre-operative Expenses
| Consultancy fee, project
report, deposits with electricity department etc. |
3.00 |
| 9.1. 4 T otal Fixe
d Capital (9.1.1+9.1.2+9.1.3) |
61.00 |
9.2 Recurring
expenses per annum
9.2.1 Personnel
| Designation |
No . |
Salary
Per month |
Amount
(Rs.lakh) |
| Factory Manager |
1 |
6,000 |
0.72
|
| Production Manager/Chemist
|
1 |
5,000 |
0.60
|
| Supervisory staff |
6 |
4,000 |
2.88
|
| Office Assistant |
2 |
3,500 |
0.84
|
| Skilled workers |
4 |
2,500 |
1.20
|
| Unskilled workers |
5 |
2,000 |
1.20
|
|
Total
|
7.44
|
| Perquisites @ 10% |
0.76
|
| Total
|
18 |
|
8.20 |
9.2.2 Raw Material including packaging
materials
| Particulars |
Qty.
(MT) |
Rate |
Amount (Rs.lakh) |
| Pet bottles including
caps, labels, 1L size |
45 lakh |
3.60 each |
162.00 |
| Chemicals |
-LS- |
-LS- |
006.00 |
| Corrugated boxes bottles |
1,88,000 |
Rs . 20/24 |
037.60 |
|
Total
|
205.60 |
| 9.2. 3 Utilities
|
Amount (Rs. lakh)
|
| Power 180,000 kW |
4.92 |
| Water 25 kL/day |
0.28 |
|
Total
|
5.20 |
| 9.2.4
Other Contingent Expenses |
Amount (Rs. lakh)
|
| Repairs
and maintenance@10% |
3.20
|
| Consumables
& spares |
1.20
|
| Transport
& Travel |
0.40
|
| Publicity
|
0.05
|
| Postage
& stationery |
0.08
|
| Telephone
|
0.13
|
| Insurance
|
0.44
|
|
Total
|
5.50
|
| 9.2.5
|
T otal
Recurring Expenditure |
Amount
(Rs. lakh) |
| |
(9.2.1+9.2.2+9.2.3+9.2.4)
|
224.50 |
| 9. 3 |
Working Capital |
| |
Recurring Expenditure for 3 months
|
56.13 |
| 9.4 Total Capital
Investment |
Amount (Rs. lakh)
|
|
Fixed capital (Refer 9.1.4)
|
61.00
|
|
Working capital (Refer 9.3)
|
56.13
|
|
Total
|
117.13
|
10.0 Financial Analysis
| 10.1
Cost of Production (per annum) |
Amount
(Rs. lakh) |
| Recurring
expenses (Refer 9.2.5) |
224.50
|
| Depreciation
on building @5% |
1.23 |
| Depreciation
on machinery @10% |
3.08 |
| Depreciation
on furniture @20% |
0.19 |
| Interest
on Capital Investment @12% |
14.00 |
|
Total
|
243.00 |
10.2 Sale Proceeds / Annual turnover
| Item |
Qt y . (MT) |
Rate per bottle |
Amount
(Rs. lakh) |
| Sale of packaged drinking
Water in PET bottles cap. 1L, packed in cartons of 24
bottles each |
45 lakh |
6.0 0 |
270.00
|
|
Total
|
270.00 |
10.3 Net Profit per year
|
=
|
Sales - Cost of production |
|
=
|
270 - 243 |
|
=
|
Rs. 27 lakh |
10.4 Net Profit Ratio
|
=
|
Net profit x 100
--------------------
Sales |
|
=
|
27X 100
----------------
270 |
|
=
|
10% |
10.5 Rate of Return on Investment
|
=
|
Net profit x 100
--------------------
Capital Investment |
|
=
|
27X 100
----------------
117.13 |
|
=
|
23% |
| 10.6 Annual Fixed
Cost |
Amount (Rs. Lakh)
|
| Al l depreciation |
4.50 |
| Interest |
14.00 |
| 40% of salary , wages,
utility , contingency |
7.56 |
| Insurance |
0.44 |
|
Total
|
26.50 |
10.7 Break even Point
|
=
|
Annual Fixed Cost x100
----------------------------
Annual Fixed Cost + Profit |
|
=
|
26.50 X 100
----------------
26.50 +27 |
|
=
|
49.5% |
1 1.0 Addresses of Machinery and Equipment
Suppliers
Sonalifabs
71, Biren Roy Road (West)
Kolkata – 700 061
Enviro Tech Utility,
32A, Main Patel Nagar Road,
Opposite Wings Show Room
West Patel Nagar
New Delhi – 110 008
Watrion Water and Filter Engg. Pvt. Ltd.
1, Harsivan Apartment, Ground Floor
(Behind Canara Bank)
West J.P.Road, Andheri (West)
P.B.No. 7372
Mumbai – 400 059
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
