|
Watch Strap Metallic
| Product Code |
: |
349906009 |
| Quality and Standards
|
: |
Buyers'/Manufacturers'
own specifications |
| Production Capacity |
: |
Qty. : 60000 Nos. (per
annum)
Value : Rs. 4776000 |
| Uploaded
on |
: |
May
2007 |
Introduction
There are many types of Watch Straps,
made of Leather, Nylon, Stainless Steel and Brass etc. Watch
straps are made in various designs including ornamental one,
being used by the public now a days. In this Project Profile,
it is intended to manufacture stainless steel watch straps
out of stainless steel sheet scrap and wire. Since the scrap
of required gauge is easily available from the manufacturers
of stainless steel utensils, it is comparatively more profitable
than manufacturing these items out of virgin stainless steel
sheets or coil.
Market Potential
Wrist watch has become necessity for the
present day life of human beings. It is being used by people
from all walks of life, male, female, educated, uneducated,
young and old etc. Watch strap being an integral part of wrist
watch, it has a good market for supply to meet original demand
and in the replacement market. Apart from the large scale
wrist watch manufacturers, such as Titan, HMT, Maxima, Allwyn,
Timex etc., a good number of small scale units in many States
have also come up with their phased production programme for
wrist watches. The demand for the production of the item is
therefore likely to increase rapidly in near future. Further,
due to durability of the product it is preferred over all
other types of straps.
Moreover, due to fast changes in the design and liking of
people, there is good replacement prospects for the product
as well. Therefore, there is a good and assured future for
the product.
Basis and Presumptions
(i) This report is worked out on 75% capacity
utilization, on double shift and 300 working days per year.
(ii) The machinery and equipment are of standard make.
(iii) The cost of raw materials and other expenditure is approximate
and based on current market rates.
(iv) The period for achieving envisaged capacity utilization
estimated to be one year after commencement of trial production.
(v) Interest rate for fixed and working capital has been calculated
at 12% per annum.
(vi) Pay back period would commence after a period of 12 months
and the repayment period is estimated as 3 years.
Implementation Schedule
1. The entrepreneur has to arrive at a
decision in order to select this product. The guiding factor
in this regard would be the market potential, demand and supply
gap and availability of resources. It may take 2 to 3 weeks.
2. After selecting the product, the entrepreneur has to get
provisional registration from DIC, so that he can apply for
allotment of land, power, etc.
3. In order to obtain financial assistance
from the financial Institutions like Commercial Banks or State
Financial Corporations, a detailed project report is required
to be prepared. On the basis of the report financial Institutions
may take 8 to 10 weeks' time for sanctioning and disbursing
the loan. Accordingly, orders for plant and machinery may
be finalized and placed. Simultaneously, orders for purchase
of raw materials are also to be finalized and recruitment
of key staff is to be done. This would require 3 to 4 weeks.
4. The plant and machinery received may
be installed and commissioned within 4 to 6 weeks time and
the Workshop staff should also be recruited. The production
may be commenced after trial run of the installed plant and
machinery.
Technical Aspects
Process of Manufacture
The Metallic Watch Straps consist of 7
to 8 components according to its design. These components
are made by balaking, piercing, and binding as per the requirements,
and then these components are sent for assembly to form a
chain. These chain pieces are grounded to size on a surface
grinder. Mat finish on the straps can also be given by using
surface grinder. After mating, straps may be polished on a
buffing lathe. Links, locks and barrels are fitted to these
pieces with the help of spring loaded pins. Then these assembled
straps are cleaned in kerosene oil to remove the luster particles.
Finally, the final buffing is done to give polishing touch
on straps. These straps are packed suitably and marketed.
Quality Control
and Standards
Most of the watch manufacturers like Titan, HMT, Alwyn, Maxima,
Timex etc., have formulated their own specifications and design
for this product, and these may be obtained from them for
supply to them. However, in view of sophistication and individual
liking the appearance of the straps must be good and have
free link movement and reliable locking system along with
appropriate polish.
Production Capacity (per annum)
| Quantity |
60000 nos. |
| Value |
Rs 4776000 |
Pollution Control
The activity does not create any pollution.
However, proper ventilation is provided for safe working conditions.
Energy Conservation
General awareness is required for energy
conservation.
Financial Aspects
A Fixed Capital
| (i) Land and Building
|
Amount
(In Rs.) |
| (i) Land 400 sq. mtr.
@ Rs. 6000 per sq. mtr including registration |
2400000 |
| i) Cost of land development,
fencing, approach road, inside roads, land scaping, drainage
etc. @ Rs. 1000 per sq. mtr. |
400000 |
| (iii) Total built-up
area 300 sq. mtrs.@ Rs 5000/- sq Mtr |
1500000 |
| Water System (including
Bore Well + over head tank etc) |
100000 |
| Total civil cost=
cost of land + building |
4400000
|
(ii) Machinery and Equipment
| Sl. No. |
Description |
Ind./ Imp. |
Qty. Nos. |
Rate (Rs.) |
Total
(In Rs.) |
| 1. |
Inclinable Power Press
10 Tonnes with 5 HP Motor |
Ind. |
1 |
80000 |
80000 |
| 2. |
Power Press with 2 HP
Motor |
-do- |
2 |
40000 |
80000 |
| 3. |
Bench Drill 12 mm cap.
With 0.5 HP motor. |
-do- |
1 |
8000 |
8000 |
| 4. |
Buffing lathe with 1
HP Motor. |
-do- |
1 |
20000 |
20000 |
| 5. |
Disc and Belt sand grinding
Machine, 1200 mm x 150 mm with endless belt, titling type
table and with 0.5 HP motor. |
-do- |
1 |
20000 |
20000 |
| 6. |
Pedestal grinder 200
mm wheel dia. with 0.5 HP motor. |
-do- |
1 |
10000 |
10000 |
| 7. |
Surface grinder, table
size 550 mm x 200 mm with 1 HP motor. |
-do- |
1 |
65000 |
65000 |
| 8. |
Work bench, Vice, Hand
tools, Dies, Punches, Measuring tools etc. |
-do- |
L.S. |
- |
50000 |
| 9. |
Installation and Electrification
@ 10% of the cost of Machines |
- |
- |
- |
33300 |
| 10. |
Office furniture and
equipments. |
- |
- |
- |
80000 |
| |
Total |
|
|
|
446300 |
| (iii) |
Pre-operative Expenses
|
- |
- |
- |
40000 |
| Total
Fixed Capital(i)+(ii)+(iii) |
4886300 |
B. Working Capital (per month)
(1) Personnel
| Sl.No. |
Designation |
Nos. |
Salary (Rs.) |
Amount
(In Rs.) |
| 1. |
Manager |
1 |
15000 |
15000 |
| 2. |
Supervisor-Cum-Inspector
|
1 |
8000 |
8000 |
| 3. |
Skilled Workers |
4 |
6000 |
24000 |
| 4. |
Un-Skilled Workers |
4 |
4000 |
16000 |
| 5. |
Clerk-cum-Accountant
|
1 |
8000 |
8000 |
| 6. |
Peon |
1 |
3000 |
3000 |
| 7. |
Chowkidar/Watchman |
1 |
3000 |
3000 |
|
Total
|
77000 |
|
Additional perquisites
@ 22%
|
16940 |
|
Total
|
93940 |
(ii) Raw Material
| Sl. No. |
Description |
Qty. |
Rate (Rs.) |
Amount
(In Rs.) |
| 1. |
Stainless Steel/Scrap
16/20/26/28/30 MT SWG |
1.8 |
60000 |
108000 |
| 2. |
Spring Bars and Link
Bars |
216 |
55 |
11880 |
| 3. |
Packaging Material Total
36,000 |
L.S. |
- |
5000 |
|
Total
|
124880 |
| (iii) Utilities |
(In Rs.) |
| Electric Power @ 5 per
unit |
7000 |
|
Total
|
7000 |
| (iv) Other Contingent
Expenses |
(Rs.) |
| Transport and Cartage
Charges |
5000 |
| Postage and Stationery
|
3000 |
| Telephone |
3000 |
| Publicity |
10000 |
| Insurance/Taxes |
1000 |
| Repair and Maintenance
|
2000 |
| Miscellaneous Expenses
|
5000 |
|
Total
|
29000
|
| (v) Total
Recurring Expenditure (per month) |
| [(i) + (ii) + (iii) +
(iv)] |
254820 |
| |
| (vi) Total
Working Capital for 2 Months |
| 2 × 254820 |
509640 |
C. Total Capital Investment
| 1. Fixed Capital |
4886300 |
| 2. Working Capital (for
2 month) |
509640 |
|
Total
|
5395940 |
Financial Analysis
| (1) Cost of Production
(per year) |
(In Rs.) |
| Recurring Expenditure
|
3057840 |
| Depreciation on Building
@ 5 % |
220000 |
| Depreciation on Machinery
and Equipments @ 10% |
33300 |
| Depreciation on Office
Furniture @ 20% |
16000 |
| Interest on total capital
investment @12% |
647513 |
|
Total
|
3974653 |
(2) Turnover (per year)
| Sl. No. |
Item |
Qty. |
Rate (Rs.) |
Total (In Rs.) |
| 1. |
Stainless Steel Watch
Straps Nos. each |
60000 |
78 |
4680000 |
| 2. |
Sale of Scrap |
4 MT |
24000 |
96000 |
|
Total
|
4776000 |
| (3) Net Profit (per
year) (Before Taxation) |
| |
|
|
| Profit |
= |
Turnover - Cost of Production
|
| |
= |
4776000 - 3974653 |
| |
= |
801347
|
| |
|
|
| (4) Net Profit Ratio
|
= |
Net Profit per year ×
100
-------------------- |
| |
|
Turnover per year |
| |
|
|
| |
= |
801347 × 100
------------------- |
| |
|
4776000
|
| |
|
|
| |
= |
16.78
|
| |
|
|
| (5) Rate of Return |
= |
Net Profit per year ×
100
--------------------------- |
| |
|
Total Capital Investment
|
| |
|
|
| |
|
801347 × 100
--------------- |
| |
|
5395940
|
| |
|
|
| |
= |
14.85
|
(6) Break-even Point
| Fixed Cost |
(In Rs.) |
| Depreciation on Building
@ 5 % |
220000 |
| Depreciation on Machinery
and Equipments @ 10% |
33300 |
| Depreciation on Office
Furniture @ 20% |
16000 |
| Interest on total capital
investment @12% |
647513 |
| 40% of Salary and Wages
|
450912 |
| 40% of other contingent
expenses |
139200 |
|
Total
|
1506925 |
| B.E.P |
= |
Fixed Cost × 100
----------------------- |
| |
|
Fixed Cost + Profit |
| |
|
|
| |
= |
1506925 × 100
----------------------- |
| |
|
1506925 + 801347 |
| |
= |
65.28 |
Addresses of
Machinery Equipment Suppliers
1. M/s. SARB Presses Pvt. Ltd.
P. No. 52, Sector–24,
Faridabad-121001 (Haryana)
2. M/s. Gurusharan Industries
920, New Colony,
Opp. Railway Station (Old),
Faridabad–121001 (Haryana).
3. M/s. Lefoot Machines Pvt. Ltd.
110 (N.P.), SIDCO Industrial
Estate, Ambattur, Chennai - 98.
4. M/s. Imperial Products of India
414–A, Industrial Area - II,
Chandigarh - 160002.
5. M/s. Atlas Works Pvt. Ltd.
S. No. 119, Ribbon Street,
Kolkata.
6. M/s. International Machine Tools Corporation
5 Bank Street,
P.O. Box No. 799,
Behind State Bank,
Fort, Mumbai - 400023.
Raw Materials Available in the Local Market
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com

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