|
Offset Printing Press (Job Work)
| Product Code |
: |
289018013 |
| Quality
and Standards |
: |
As per Customer's
Specifications |
| Production
Capacity |
: |
Qty. : 432000
Nos. (per annum)
Value : Rs. 43200000 |
| Uploaded
on |
: |
April 2007
|
Introduction
Offset Printing is the latest method of
printing system in any language. The method of printing in
earlier days was by rotary printing press in which the matter
to be printed was to be first composed manually.
In Offset printing, the matter which is to be printed is fed
into the computer and after that with the help of the camera,
it is exposed and film is prepared through developer/chemicals
and put into Offset printing Machine to take out the print.
Offset printing method is the latest one where the quality
of printing is very fine in comparison to the previous method.
Market Potential
Today is the age of technology. Offset
Printing Press is the example of new technology. The required
material may be printed in minimum time with good accuracy
and better quality. Now a days, the number of schools, colleges,
offices and other business activities is increasing day by
day. They require stationery, books and other printed materials.
Therefore, Offset Printing Press has very good scope, particularly
in Urban and semi–Urban areas.
Basis and Presumptions
i) This report is worked out on the basis
of 75% capacity utilization on triple Shift and 300 working
days per annum.
ii) The machinery and equipment are of standard make.
iii) The cost of raw materials and other expenditure is approximate
and based on current market rates.
iv) The period for achieving envisaged
capacity utilization is estimated to be one year after commencement
of production.
v) Interest rate for fixed and working
capital has been calculated @ 12% per annum.
vi) Pay back period would commence after 12 months and the
repayment period is estimated at 3 years.
Implementation Schedule
1. The entrepreneur has to arrive at a
decision in order to select this product. The guiding factor
in this regard would be the market potential, demand and supply
gap and availability of resources. It may take 2 to 3 weeks'
time.
2. After selecting the product, the entrepreneur has to get
provisional registration from DIC, so that he can apply for
allotment
of land, power, etc., for which about one week time is required.
3. In order to obtain financial assistance from the financial
Institutions, like Commercial Banks or State Financial Corporations,
a detailed Project Report is required to be prepared. On the
basis of the report, financial institutions may take 8 to
12 weeks time for sanctioning and disbursing the loan. Accordingly,
orders for plant andmachinery may be finalized and placed.
Simultaneously, order for purchase of raw materials is also
to be finalized and recruitment of key staff is to be done.
This would require 3 to 4 weeks' time.
Technical Aspects
Process of Manufacture
Composing of matter which is to be printed,
is done on computer with the help of special Softwares such
as Corel Draw, Photoshop, MS Office, Page Maker, etc., Thereafter
a film is produced with the help of a camera. This film is
called negative. The matter, which is to be printed is taken
on this film/negative.
The negative and a aluminium plate are put into the printing
down frame/ exposer. Before starting the exposer, the presetting
of timer is done in the timer/ watch. Generally it takes approx.
200 seconds for making positive. The time exposer is switched
off automatically as soon as positive has been built up. The
image of negative is printed on the aluminium plate, which
is called positive. After that, the developer is spread on
the plate followed by washing with the fresh water. During
this process, the matter gets printed on the plate automatically.
Thereafter, the aluminium plate is fitted in the offset printing
press. This plate is called P.S. Plate, when it is used for
first time and thereafter it is called Y-pon Plate. The papers
are cut on Paper Cutting Machine. Then the papers are fed
one by one into Offset Printing Press. Generally the capacity
of offset printing press is 4000 impressions per hour.
Quality Control
and Standards
As per Customers' requirements.
Production Capacity (per annum)
| Quantity
|
Value
(Rs.) |
| 432000 Nos. (Magazine/Souvenir/books)
|
43200000 |
Pollution Control
The manufacturing activity does not pose any pollution as
such no special pollution measures are required.
Financial Aspects
A Fixed Capital
| (i) Land and Building
|
Amount
(In Rs.) |
| (i) Land 300 sq. mtr.
@ Rs. 5000 per sq. mtr including registration |
1500000 |
| ii) Cost of land development,
fencing, approach road, inside roads, land scaping, drainage
etc. @ Rs. 1000 per sq. mtr. |
300000 |
| (iii) Total built-up
area 250 sq. mtrs. as follows: |
|
| Administrative building
50 sq. mtrs. construction cost @ Rs. 7,500 per sq. m |
375000
|
| Hall cum shed 150 sq.
mtrs. construction cost @ Rs.6000 per sq. mtr. |
900000
|
| Stores, staff canteen
etc. 50 sq. mtrs. @ Rs. 6,000 per sq. mtr. |
300000 |
| Water System (including
Bore Well + over head tank etc) |
500000 |
| Total civil cost= cost
of land + building |
3875000 |
(ii) Machinery and Equipment
| Sl. No.
|
Description
|
Ind./
Imp. |
Qty. Nos.
|
Total
(In Rs.) |
| 1. |
Off-Set Printing Machine
Size 18 x 25", Single Colour with 5 H.P. Dominent
make |
Ind. |
1 |
1300000 |
| 2. |
Computer with Printer
and softwares |
Ind. |
1 |
70000 |
| 3. |
Printing Down Frame/Exposer,
size 23x36" |
Ind. |
1 |
100000 |
| 4. |
Paper Cutting Machine,
Size 23 x 36", 2 H.P. |
Ind. |
1 |
300000 |
| 5. |
Paper Creasing M/c. @
Rs 10000 each |
Ind. |
2 |
20000 |
| 6. |
Paper Stapler M/c @ Rs
8000 each |
Ind. |
2 |
16000 |
| 7. |
Binding and measuring
equipment. |
Ind. |
L.S. |
15000 |
| 8. |
Perfect Binding Machine
|
Ind |
1 |
200000 |
| 9. |
Generator Set for Electricity
Backup |
|
1 |
500000 |
| Electrification
and Installation charges @ 10% |
202100 |
| Office furniture
and equipment |
100000 |
|
Total
|
2823100 |
| (iii)Pre-operative
Expenses |
50000 |
| Total Fixed
Capital (i+ii+iii) |
6748100 |
C. Working Capital (per month)
(i) Personnel
| Sl.No.
|
Designation
|
No. |
Salary
(In Rs.) |
Amount
(In Rs.) |
| 1. |
Manager/Supervisor |
2 |
15000 |
30000 |
| 2. |
Skilled Workers |
9 |
5000 |
45000 |
| 3. |
Un-skilled Workers |
9 |
3000 |
27000 |
| 4. |
Accountant-cum-Typist
(Part-time) |
1 |
5000 |
5000 |
| 5. |
Watchman/Peon |
2 |
3000 |
6000 |
|
Total
|
113000 |
| Add perquisites
@ 22% |
24860 |
|
Total
|
137860 |
(ii) Raw Material
| Sl. No.
|
Particulars
|
Qty. |
Rate (Rs.)
|
Amount
(In Rs.) |
| 1. |
Paper Ream |
7200 |
380 |
2736000 |
| 2. |
Card Sheet |
18000 |
11 |
198000 |
| 3. |
Aluminium Plate in Nos.
|
200 |
250 |
50000 |
| 4. |
Ink in Kgs |
80 |
360 |
28800 |
| 5. |
Developer in Kgs |
40 |
100 |
4000 |
| 6. |
Gum in Kgs. |
40 |
100 |
4000 |
| 7. |
Multi Colour |
L.S. |
- |
10000 |
| 8. |
Staple Pin etc. |
L.S. |
- |
2000 |
|
Total
|
3032800 |
| (iii) Utilities |
(In Rs.) |
| (a) Electric Power, @
Rs. 5.5 per unit,13 H.P. |
18150 |
|
Total
|
18150 |
| (iv) Other Contingent
Expenses |
(In Rs.) |
| Processing charges of
Cover page Design |
10000 |
| Transportation charges
|
15000 |
| Postage and Stationery
|
5000 |
| Telephone |
4000 |
| Publicity |
5000 |
| Insurance and Taxes |
3000 |
| Miscellaneous Expenses
|
10000 |
|
Total
|
52000 |
| (v) Total Recurring Expenditure
(per month) (i) + (ii) + (iii) + (iv) |
3240810 |
| (vi) Total Working Capital
for 2 months |
2 x 3240810 |
| |
6481620 |
C. Total Capital Investment
| (i) Fixed Capital |
6748100 |
| (ii) Working Capital
(for 2 months) |
6481620 |
|
Total
|
13229720 |
Financial Analysis
| (1) Cost of Production
(per year) |
(In Rs.) |
| Recurring Expenditure
|
38889720 |
| Depreciation on Machinery
and equipment @ 10% |
252100 |
| Depreciation on Building
@ 5% |
193750 |
| Depreciation on office
furniture and equipment @ 20% |
20000 |
| Interest on total capital
investment @ 12% |
1587566 |
|
Total
|
40943136 |
(2) Turnover (per year)
| Item |
Qty. |
Rate(Rs.)
Per Each |
Value (Rs.) |
| Magazine/ Souvenir/Book
|
432000 |
100 |
43200000 |
| (3) Net Profit (per
year) (Before Taxation) |
| Annual Profit |
= |
Turnover - Cost of Production
|
| |
= |
43200000 - 1587566 |
| |
= |
2256864 |
| |
|
|
| (4) Net Profit Ratio
|
= |
Net Profit per year ×
100
-------------------- |
| |
|
Turnover per year |
| |
|
|
| |
= |
2256864 × 100
------------------- |
| |
|
43200000 |
| |
|
|
| |
= |
5.06% |
| |
|
|
| (5) Rate of Return |
= |
Net Profit per year ×
100
--------------------------- |
| |
|
Total Capital Investment
|
| |
|
|
| |
|
2256864 × 100
--------------- |
| |
|
13229720 |
| |
|
|
| |
= |
16.52% |
(6) Break-even Point
| Fixed
Cost |
(In Rs.)
|
| Depreciation on Machinery
and equipment @ 10% |
252100 |
| Depreciation on Building
@ 5% |
193750 |
| Depreciation on office
furniture and equipment @ 20% |
20000 |
| Interest on total capital
investment @ 12% |
1587566 |
| 40% of Salary and wages
|
661728 |
| 40% of other contingent
expenses |
249600 |
|
Total
|
2964744 |
| B.E.P |
= |
Fixed Cost × 100
----------------------- |
| |
|
Fixed Cost + Annual Profit
|
| |
|
|
| |
= |
2964744 × 100
----------------------- |
| |
|
2964744 + 2256864 |
| |
|
|
| |
= |
2964744 × 100
------------------ |
| |
|
5221608 |
| |
|
|
| |
= |
56.78 |
Addresses of
Machinery and Equipment Suppliers
1. M/s. Speedographics India Ltd.
Industrial Area, Rajaji Nagar,
Bangalore.
2. M/s. J. Mahaveer and Co. Ltd.
3620-21, Netaji Subhash Marg,
Daryaganj,
New Delhi - 110 002.
3. M/s. Rajasthan Machine Tools
1712, Darjion Ka Chouraha,
Khajanewalon Ka Rasta,
Chandpole Bazar,
Jaipur - 302 001.
4. M/s. Prateek Machinery Pvt. Ltd.
V-18A, Prabhu Marg,
Tilak Nagar,
Jaipur.
5. M/s. Sharpline Engineering Co.
B-9/181-182, Ist Floor,
Sector–5, Rohini,
New Delhi - 110 085
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
