|
Computer Furniture
|
Product Code
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:
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276001001
|
|
Quality and Standards
|
:
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As per Customer's requirement
IS 71381 : 73 Hollow Rectangular MS Section
IS14587 : 98 Pre-Laminated medium Density
Fibre beard for table top.
IS 303 : 89 for Pressed formed and ergonomically
shaped seat and back.
|
|
Production Capacity
|
:
|
(1) Computer Table (Overall size
900 × 600 × 750 mm) – 3600 Nos.
(2) Computer-cum-Printer Table (Overall size 1200 ×
700 × 750 mm) – 2000Nos.
(3) Printer Table (Overall size 750 × 700 ×
750 mm) – 3600 Nos.
(4) Computer Chair without Arms and adjustable seats,
having size 725×725×950-1050mm- 8000 Nos.
(5) Computer Chair with Arms and adjustable seat height
size 725×725×950-1050 mm-6000 Nos.
(6) Executive Computer Chairs with Arms and adjustable
seat height size 725×725×1100-1200 mm -3000
Nos. Volume : Rs. 108180000(1081 lakhs)
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| Uploaded on |
: |
March 2007
|
Introduction
Within a carved span of time, Computers
have carved out a niche in the history of mankind and changed
the entire gamut of human life at an overwhelming pace. Be
it business, academics, defence strategy, budgeting research,
engineering, medicine, space exploration, communication, travel
and hospitality, utilities, or designing, Computers have established
themselves as an indispensable part and so also the computer
furniture. Some commonly used computer furniture are Computer
Tables, Computer-cum-Printer tables, Printer Tables, Computer
Chairs with or without arms, Computers Chairs with or without
coaster wheel base etc.
Market Potential
The market demand for Computer furniture
is increasing day by day with the increase in use of the Computers.
Computer furniture has got domestic as well as export market.
Long sitting hours on Computers has necessitated the use of
computer furniture such as table and chair having proper dimensions
and specifications. Computer tables are designed in such a
way so as to accommodate Monitor, CPU, Key Board and other
peripherals etc. with the optimum utilization of horizontal
and vertical space. Care is also given to provide sufficient
leg space, free hand movement for operating mouse, etc. Care
is also taken in designing and manufacturing Computer chairs
to suit the computer table. Long sitting hours on computer
clubbed with improper spinal support on chair have become
the major cause for backache to many Computer users. Computer
furniture manufacturers are bringing out innovative changes
to cope with this problem. Computer furniture is being mainly
used in Offices, Computers Training Institutes, Laboratories,
Schools, Colleges, and Homes.
Basis and Presumptions
1) It is presumed that the unit will work
for single shift of 8 hours and 300 days in a year with 75%
efficiency.
2) The unit will take minimum three years
to achieve full capacity utilization.
3) Labour wages are taken at the prevailing rates in the local
market.
4) The rate of interest on Fixed and Working Capital is taken
at an average rate of 12% per annum.
5) Entrepreneur has to raise 25% of the capital investment
as margin money.
6 ) Considering the product and usage,
the project can last for more than 10 years. The repayment
of term loans will be made in 5 years af ter one year moratorium.
7) The unit is proposed to function in own building.
8 ) Cost of machinery and equipment has been taken as per
the rates quoted by machinery manufacturers/suppliers.
Implementation Schedule
| Sl.No. |
Activity
|
Period
|
| 1. |
Selection of site
|
15 days
|
| 2. |
Preparation of Project Report
|
15 days
|
| 3. |
Registration with DIC
|
7 days
|
| 4. |
Financial arrangements with Banks
|
1½ months
|
| 5. |
Machinery procurement
|
1 month
|
| 6. |
Installation of machines
|
15 days
|
| 7. |
Procurement of Raw Materials
|
7 days
|
| 8. |
Recruitment of manpower
|
7 days
|
| 9. |
Trial production
|
15 days
|
Some of the above activities would be
carried out simultaneously. The approximate time required
to commence manufacturing would be 4-5 months.
Technical Aspects
Process of Manufacture
(I) Computer Tables: The Computer table
shall be fabricated in knock-down design for easy assembly
and transportation. The base frame shall be made of hollow
rectangular Mild Steel Section of 50 mm × 25 mm ×
1.2 mm thickness by cutting in desired sizes and welding the
sections. The open edges of base frames are protected by PVC
cover. Level Adjusters are mounted suitably at the bottom
edges of base frame. The vertical frame for holding table
top and shelf, shall be made out of 25 mm × 25 mm ×
1.2 mm thick hollow MS Square Section. The space between vertical
frames shall be covered by 1 mm thick steel CRC Sheet. All
steel sections shall be protected by powder coated paint after
following proper pretreatment. The table top and shelf shall
be made of pre-laminated medium density fibre board of 18
mm thickness of interior grade having teak/gray/oak or any
other shades specified by the customer. The edges of table
top, shelf etc., all shall be rounded or tapered.
Printer Table does not have any drawer/shelf
etc., whereas the computer table shall have a suitable drawer
for key board made of 18 mm of one side prelaminated medium
density board. Below the drawer, the provision is made for
sliding board of 9 mm thickness and width 300 mm which can
be taken out on either side upto approximate 225 mm for placing
the mouse and pad. The table shall also be made with the provision
of lockable drawer adjacent to the Key Board drawer, of appropriate
size. One shelf of 18 mm of one side prelaminated MDF having
a gap of 450 mm from the drawer shall also be provided for
holding CPU, UPS, etc.
Computer-cum- printer table shall also
have a Key Board drawer/shelf, sliding board (for keeping
the mouse and pad), and a lockable drawer. Two shelves are
also made for keeping CPU, UPS and stationery etc. A slot
on table top is made for smooth passage of computer stationery.
MS Flat to support the seat and back rest. The side support
shall be made of 50 × 6 mm MS Flat welded to main frame.
The arms shall be supported on the side frames having flat
of not less than 30 × 6 mm MS Section welded to the
side frame. The PUF and coinsed rubber sheet of seat and back
rest shall be covered by tapestry/fabric by stitching, and
with the help of adhesive and nails. Fabric are also bought
out from market which are available in different shades like
Coffee Brown/Navy Blue/Light Brown/Grey, etc., and used as
per the choice of customer and availability of stock.
The PUF arms for the computer chairs are
available in plenty of designs in the market and shall be
fitted according to customers orders.
(II) Computer Chairs: The Computer chair
shall be revolving type fabricated in knock–down design for
easy assembly and transportation, of 12 mm thick ply, pressed
formed and ergonomically shaped seat and back which are easily
available in the market in standard sizes. These seat and
backrest shall be covered with mechanically formed P
UF 50 mm thick with an underneath coirised
rubber sheet of 12 mm thick. The PUF and coirised rubber sheet
are also bought out from market and manually cut to desired
sizes of seat and back rest. Then the seat will be fixed to
synchro tilt mechanism which is fabricated in the unit by
cutting, bending and welding etc. Five pronged base of MS
sheet, 2.5 mm thick duly powder coated is supported on strong
ABS Cylindrical turning twin type roller 50 mm dia. The main
supporting system for chairs shall be fabricated out of 50
× 8 mm.
Quality Control and Standards
- The Hollow Rectangular MS Section used
for manufacturing of Computer Table shall conform to IS
71381 : 73. The prelaminated medium density fibre board
for table top shall conform to IS 14587 : 98.
- Pressed formed and ergonomically
shaped seat and back shall be used and conform to IS 303
: 89 having BWR AA type ply.
- The fabric for chair shall be used
as per customers requirements but in this project report,
the calculation is based upon the fabric of standard quality
with following specifications:
|
Weight of fabric
|
-
|
250 gms/Sq. metre nominal
|
|
Construction
|
-
|
Wrap 140 + 5%, Weft 120 + 5%
|
|
Breaking strength
|
-
|
5 + 20 cm between grips
|
|
Weft
|
-
|
130 (Min)
|
|
Wrap
|
-
|
150 (Min.)
|
|
Material
|
-
|
Polyster
|
|
Count of yarn
|
-
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Both Warp and Weft 2/14
|
All sharp edges should be removed and
welding joints must be sound and strong. Coaster wheel movement
of chair should be easy. Backrest movement should be noiseless.
Computer table key board slide movement should be ease in
operation. Table joints should be rigid.
Production Capacity (per annum)
| (I) |
Computer Tables |
| 1) |
Computer table (Overall size 900
× 600 × 750 mm) – 3600 Nos. |
| 2) |
Computer-cum-Printer Table - Overall
Size 1200 × 700 × 750 mm – 2000 Nos. |
| 3) |
Printer Table (Overall size 750
× 700 × 750 mm) – 3600 Nos. |
| (II) |
Computer Chairs |
| (1) |
Computer Chair without Arms and
adjustable seat having size 725 × 725 × 950
- 1050 mm – 8000 Nos. |
| (2) |
Computer Chairs with Arms and adjustable
seat Height size 725 × 725 × 950 - 1050 mm.–
6000 Nos. |
| (3) |
Executive Computer Chairs with Arms
and adjustable seat height of size 725 × 725 ×
1100 - 1200 mm, - 3000 Nos. |
Pollution Control
Noise Pollution created by machines should be controlled within
limits.
Energy Conservation
Shunt capacitors should be provided to
control power factor. As electricity is used as a supply of
energy in the unit, hence for better results efficient motor
should be used. Tube lights, fans, etc., should be kept off
as and when not required.
Financial Aspects
A Fixed Capital
| (i) Land and Building |
Amount
(In Rs.) |
| (i) Land 450 sq. mtr. @ Rs. 3500
per sq. mtr including registration |
1575000
|
| (ii) Cost of land development, fencing,
approach road, inside roads, land scaping, drainage etc.
@ Rs. 1000 per sq. mtr. |
450000
|
| (iii) Total built-up area 425 sq.
mtrs. as follows: |
|
| Administrative building 75 sq. mtrs.
construction cost @ Rs. 7,500 per sq. m |
562500
|
| Factory shed 300 sq. mtrs. construction
cost @ Rs.5000 per sq. mtr. |
1500000
|
| Stores, staff canteen etc. 50 sq.
mtrs. @ Rs. 6,000 per sq. mtr. |
300000
|
| Water System (including Bore Well
+ over head tank etc) |
500000
|
| Total civil cost= cost of land
+ building |
4887500
|
(ii) Machinery and Equipment
|
Sl. No.
|
Description
|
Qty.
|
Amount
(In Rs.)
|
|
1.
|
Multi Purpose Wood Working Machine
|
1 No.
|
50000
|
|
2.
|
Hand operated Screw Press 5 Nos.
|
1 No.
|
18000
|
|
3.
|
3. Arc Welding Machine 300 Amp.
|
2 Set
|
28000
|
|
4.
|
Gas Welding Set
|
2 Set
|
40000
|
|
5.
|
Pipe Shearing Machine 4" size
|
1 Set
|
20000
|
|
6.
|
Double ended bench Grinder 6"
|
1 No.
|
8000
|
|
7.
|
Flexible Shaft Grinder 6" Wheel
size
|
2 Nos.
|
3500
|
|
8.
|
Bench Drilling Machine 3/4"
Cap. with motor
|
1 No.
|
18000
|
|
9.
|
Portable Drilling Machine
|
3 No.
|
21000
|
|
10.
|
Powder coating plant (Anodising
plant complete with rectifier 500 Amps 30 volts, complete
with necessary tanks of 14 ft. length and initial chemical)
|
1 No.
|
500000
|
|
11.
|
Air Compressor
|
1 No.
|
40000
|
|
12.
|
Paint Baking Oven Temp. 300 deg.
C, 8' × 6' size
|
1 No.
|
320000
|
|
13
|
Phosphating Plant
|
1 No.
|
60000
|
|
Total
|
1126500
|
|
Excise, sales tax & erection
and installation charges 40% of total of 1 to 13
|
450600
|
|
Tools, Jigs, Fixtures, etc.
|
50000
|
|
Office furniture, almirah, chairs
etc, work bench tables and racks .
|
200000
|
|
Total(ii)
|
1827100
|
|
(iii) Pre-operative Expenses
|
150000
|
|
Total Fixed Capital (i+ii+iii)
|
6864600
|
B. Working Capital (per month)
(i) Staff and Labour
| Sl.No. |
Designation |
No. |
Salary (Rs.) |
Amount
(In Rs.)
|
| 1 |
Manager |
1 |
15000 |
15000
|
| 2 |
Accountant-cum-Clerk
|
1 |
7000 |
7000
|
| 3 |
Skilled Workers |
8 |
6000 |
48000
|
| 4 |
Semi–skilled Worker
|
8 |
4000 |
32000
|
| 5 |
Un–skilled Worker/Peon
|
6 |
3000 |
18000
|
|
Total
|
120000
|
|
Add 22% perks
|
26400
|
|
Total
|
146400
|
(ii) Raw Material
|
Sl.No
|
Particulars
|
No. |
Rate (Rs.) |
Amount (Rs.) |
|
1
|
MS Square and Rectangular Section
of assorted size
|
92 MT |
45,000/ MT |
4140000
|
| |
Ball Bearing Channel 15" long
and 2 mm thick
|
9200 Set |
35/ Set |
322000
|
|
3
|
Both side Pre-laminated Particle
Board 18 mm thick
|
12000 Sq.mtrs. |
1000/ sq.mtr. |
12000000
|
|
4
|
Plastic Fittings, Floor Adjuster
Screws, PVC Beadings
|
|
L.S. |
400000
|
|
5.
|
PUF Arm set:
|
|
|
i) For general type chair
|
6000 set |
300/ chair |
1800000
|
|
|
ii) For Executive Chair
|
3000 set |
500/ chair |
1500000
|
|
6.
|
Tapestry/Fabric:
|
|
|
i) For General type chair
|
21,000 Mtrs. |
150/ Mtr |
3150000
|
|
|
ii) For Executive Chair
|
7500 Mtrs. |
190/ Mtr. |
1425000
|
|
7.
|
MS Strip 50× 5 mm size, MS
Round 1½' size etc.
|
165 MT |
39000/ MT |
6435000
|
|
8.
|
MS Pedastal Arms of Assorted sizes
|
93 MT |
45,000/ MT |
4185000
|
|
9.
|
Twin Roller type ABS Coaster set
|
17000 set |
400/ set |
6800000
|
|
10.
|
Plywood Seat (16"×16"
and 18"×18" size) and Back (16"×
14" and 16"× 18" size) set, thickness
12 mm and PU Foam seat and Back set
|
|
|
i) For General type
|
14000 set |
1400/ set |
19600000
|
|
|
ii) For Executive type
|
3000 set |
1900/ set |
5700000
|
|
11.
|
PVC Beadings Shoes for Chairs
|
LS |
|
350000
|
|
12.
|
Powder coating compound
|
2000 kg. |
300/ kg. |
600000
|
|
Total (per annum)
|
68407000
|
|
Say (per month)
|
5700583
|
|
(iii) Utilities
|
(In Rs.)
|
|
Electricity
|
20000
|
|
Total
|
20000
|
|
(iv) Other Contingent Expenses
|
(In Rs.)
|
| 1 |
Postage Stationery |
8000
|
| 2 |
Telephone |
8000
|
| 3 |
Transportation Charges |
25000
|
| 4 |
Advertisement and Publicity |
80000
|
| 5 |
Insurance |
6000
|
| 6 |
Travelling Expenses |
15000
|
| 7 |
Phosphating and Cleaning agents
and other Misc. Expenses
|
8000
|
|
|
Total
|
150000
|
|
(v) Total Recurring Expenses
(per month)
|
(Rs.)
|
| Personal( salary & wages) |
146400
|
| Raw Material |
5700583
|
| Utilities |
20000
|
| Other contingent expence |
150000
|
|
Total
|
6016983
|
Working capital is considered for an average
working Capital cycle of 1½ months
|
Hence, Working Capital
|
= Rs. 6016983 × 1½
|
|
|
9025475
|
C. Total Capital Investment
|
(i) Fixed Capital
|
6864600
|
|
(ii) Working Capital (for 1.5 months)
|
9025475
|
|
Total
|
15890075
|
Financial Analysis
|
(1) Cost of Production (per annum)
|
(In Rs.)
|
|
(1) Total Recurring Cost
|
72203796
|
|
(2)Depreciation on Building@5%
|
143125
|
|
(3) Depreciation on Machines @ 10%
|
112650
|
|
(4) Depreciation on Tools, Fixtures,
etc, @25%
|
7500
|
|
(5) Depreciation on Office equipment
@20%
|
40000
|
|
(6) Interest on Capital Investment
@ 12%
|
1906809
|
|
Total
|
74413880
|
|
Say
|
744.14
|
(2) Turn-over
| Sl. No. |
Description
|
Qty. Nos.
|
Price (Rs.)
|
Amount.
(In Rs.)
|
| 1. |
Computer Table size 900 ×
600 × 750 mm
|
3600
|
3800
|
13680000
|
| 2. |
Computer-cum- Printer Table size
1200 × 700 × 750 mm
|
2000
|
4000
|
8000000
|
| 3. |
Printer Table size 750 × 700
× 750 mm
|
3600
|
3500
|
12600000
|
| 4. |
Computer Chair without Arms size
725 × 725 × 950 -1050 mm
|
8000
|
3800
|
30400000
|
| 5. |
Computers Chair with Arm, size 725×
725×950-1050 mm
|
6000
|
4000
|
24000000
|
| 6. |
Executive Computer Chair size 725×725
×1100-1200 mm
|
3000
|
6500
|
19500000
|
|
Total
|
108180000
|
|
(3) Net Profit (per annum)
|
|
Turnover - Cost of Production
|
|
|
|
108180000-74413880
|
|
|
|
|
|
|
=
|
33766120
|
|
|
|
|
|
(4) Net Profit Ratio
|
=
|
Net Profit per year × 100
--------------------
|
|
|
|
Turnover per year
|
|
|
|
|
|
|
=
|
31.21%
|
|
|
|
|
|
(5) Rate of Return
|
=
|
Net Profit per year×100
---------------------------
|
|
|
|
Total Investment
|
|
|
|
|
|
|
=
|
45.38
|
(6) Break-even Point
| Sl. No. |
Annual Fixed Cost |
(In Rs.)
|
| 1) |
Depreciation on Building@5% |
143125
|
| 3) |
Depreciation on Machines @ 10% |
112650
|
| 4) |
Depreciation on Tools, Fixtures,
etc, @25% |
7500
|
| 5) |
Depreciation on Office equipment
@20% |
40000
|
| 6) |
40% of Salary and Wages |
702720
|
| 7) |
40% of other Contingent Expenses
|
720000
|
| |
Total
|
1725995
|
|
B.E.P
|
=
|
Fixed cost × 100
--------------------
Fixed cost + Profit
|
|
|
=
|
1725995x100
------------------
1725995+33766120
|
|
|
|
|
|
|
=
|
4.86%
|
Addresses of
Manufacturers and Machinery /Equipment Suppliers
1. M/s. Charandeep Industries
S C O 32, G.S. Complex,
1st Floor, Sangeet Cinema Road,
Ludhiana.
2. M/s. Akal Industries
240, St. No. 3,
Darmesh Nagar,
Near Campa Cola Chowk,
Ludhiana.
3. M/s. A.P. Enterprises
40, New Kapur Nagar,
Sultanwind Road,
Amritsar-143006
Ph. No.: 2234099.
4. M/s. Nightingale Products
Bachittan Nagar,
Near GNE College,
Gill Road, Ludhiana.
5. M/s. Welding and Tools Corporation
GT Road Miller Ganj,
Near Overbridge,
Ludhiana.
6. M/s. Kalgidhar Foundry and Agro Industries
G.T. Road, Opp. Power House,
Mandi Gobinagar.
7. M/s. Ajit Electro Sales
9, Gurudwara Market,
Opp. Manager Cinema,
G.T. Road, Ludhiana.
8. M/s. A. P. Engineering Works
42, New Kapoor Nagar,
Sultanwind Road,
Amritsar -143006.
9. M/s. Guru Nanak Fabricators
3201, St. No. 2,
New Janta Nagar,
Opp. Arora Palace,
Ludhiana -141003.
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
