|
Manufacturing of Batting Gloves
| Product Code |
: |
N.A. |
| Quality and Standards
|
: |
IS 3800 Batting Gloves
|
| Production Capacity |
: |
Qty. : 1,20,000 Pairs
(per annum)
Value: Rs. 22200000 |
| Uploaded on |
: |
April 2006 |
Introduction
The Cricket Batting Gloves are used as
safety guards by the players while playing the Cricket to
save hand from any injury being caused by the cricket ball
and these gloves also observes the shock caused by hitting
the ball, thus also help to keep the hand in comfortable condition
during the play for longer period by absorbing the perspiration,
etc. Initially, Batting Gloves were manufactured of leather
but due to fast changing technology, the new synthetic material
has been developed which is suitable, more durable and cheaper
than the leather material. The process of manufacturing the
Batting Gloves is the same as for other industrial gloves.
The only difference is that for the safety of fingers, pads
are used made out of woolen rug or foam attached on the upper
side of the gloves.
Market Potential
Due to the growing interest amongst younger generation and
Govt. of India's interest to develop Cricket, some Cricket
Academies in some States have come up and many more may come
up. In addition, there is great demand from overseas market
also. This industry can earn lot of foreign exchange by way
of exporting the cricket Gloves. Due to frequent change in
design, it is advised to manufacture quality synthetic Gloves.
Basis and Presumptions
The production envisaged is based on the
double shift basis of 16 hours a day and 25 working days a
month.
– Five years period for achieving full
capacity utilisation.
– Labour on montly salary basis.
– Rate of interest-12%
– Margin Money-25%
– Pay back period 8 to 10 years.
– Land and building owned
– Covered area-2500 sq. ft.
Implementation Schedule
It is anticipated that all the formalities
will be completed within 6-8 months of period before starting
the commercial production.
Technical Aspects
Process of Manufacture
As per graded pattern, the components
are clicked manually or by clicking process:
– Pre or post printing of monogram log
etc. is carried out. This depends upon the price of the product
agreed upon.
– Components are stitched together and padding is attached
separately over the post bed machine.
– Fixing of buckle and button etc.
– Finishing i.e. excess thread/material or oily matter etc.
is removed.
– Inspection and signing of Tag with full description, etc.
– Packing as per buyer's instruction.
Production Capacity
| Cricket Batting Gloves
|
: |
1,20,000 Pairs (per annum)
|
| Value |
: |
Rs. 22200000 |
| |
|
|
| Motive Power |
|
6 HP (approx.) |
Pollution Control
This industry does not create any pollution,
therefore, State Pollution Control Board's permission is not
binding to start the industry.
Energy Conservation
There is no scope of energy conservation
in this unit.
Financial Aspects
A. Fixed Capital
| (i) Land and Building
|
(Rs.) |
| Land 200 sq. mtr @ Rs
5000/- per sq.mtr |
1000000 |
| Office building, Lab.
Store 50sq.mtr. @ 7000/mtr. |
350000 |
| Floor area construction
,factory shed, Boundary wall etc. 150 sq.mtr. @ Rs 5000/per
sqmt |
750000 |
|
Total
|
2100000 |
(ii) Machinery and Equipments
| Sl. No. |
Description |
Imp. Ind. |
Qty. |
Rate (Rs.) |
Value
(Rs.) |
| 1. |
Cylinder bed compound,
Feed Machine (JUKI) No. MS-335) |
Imp. |
2 |
90000 |
180000 |
| 2. |
Post bed Lock Stitching
Machine (Juki No.MS-810) |
Imp. |
2 |
90000 |
180000 |
| 3. |
Electrification and Installation
charges @ 40% |
- |
- |
- |
144000 |
| 4. |
Tools and Equipments
|
|
|
|
25000 |
| 5. |
Cost of Furniture and
Fixture |
|
|
|
80000 |
| 6. |
Bore well water supply
system & Generator set |
|
|
|
300000 |
| |
Total
|
909000 |
| (iii) Pre-operative
Expenses |
40000 |
| Total Fixed Capital (i+ii+iii)
|
3049000 |
B. Working Capital (per month)
(i) Personnel/Technical (per month)
| Sl. No. |
Designation |
No. |
Salary (Rs.) |
Total (Rs.) |
| 1. |
Manager |
1 |
15000 |
15000 |
| 2. |
Supervisor |
2 |
8000 |
16000 |
| 3. |
Skilled Worker |
10 |
6500 |
65000 |
| 4. |
Accountant/Clerk |
1 |
6000 |
6000 |
| 5. |
Peon/Chowkidar |
1 |
3000 |
3000 |
| 6. |
Sweeper/Helper |
1 |
3000 |
3000 |
| |
Total
|
108000 |
| |
Add perquisites @ 22%
on Salary |
23760 |
| |
Total
|
131760 |
(ii) Raw Materials (per pair)
| Sl. No. |
Description |
Qty. |
Unit |
Rate/Unit (Rs.) |
Amount (Rs.) |
| 1. |
Single Thick Cloth |
0.08 |
Kg |
190.00 |
15.2 |
| 2. |
PVC (fingers) |
0.12 |
Meter |
100.00 |
12 |
| 3. |
Sweat Band |
0.50 |
meter |
60.00 |
30 |
| 4. |
PVC for quirk |
0.02 |
Meter |
90.00 |
1.8 |
| 5. |
Thread No.50 |
0.1 |
Reel |
150.00 |
15 |
| 6. |
Gusset-Nylon |
0.050 |
Kg |
450.00 |
22.5 |
| 7. |
Velcro 2" H/L |
0.40 |
Meter |
60.00 |
24 |
| 8. |
Thimbla |
|
|
1.20 |
1.20 |
| 9. |
Logo/Monogram Printing
|
L.S. |
|
|
12 |
| 10. |
Packing and forwarding
|
|
|
|
7 |
| |
Total
|
140.7 |
| |
Say
|
140 |
| |
(per month 104 x 400
x 25) |
1040000 |
(iii) Utilities (per month)
| Sl. No. |
Description |
Amount (Rs.) |
| 1. |
Power |
8000 |
| |
Total |
8000 |
(iv) Other Contingent Expenses (per month)
| Sl. No. |
Description |
Amount (Rs.) |
| 2. |
Postage and Stationery
|
6000 |
| 3. |
Repair and Maintenance
|
3000 |
| 4. |
Transportation |
10000 |
| 5. |
Advertisement and publicity
|
20000 |
| 6. |
Insurance |
5000 |
| 7. |
Consumable Stores |
8000 |
| 8. |
Miscellaneous |
10000 |
| |
Total
|
62000 |
(v) Total Recurring Expenditure (per
month)
| Sl. No. |
Description |
Amount (Rs.) |
| 1. |
Raw Materials |
1040000 |
| 2. |
Staff and Labour |
131760 |
| 3. |
Utilities |
8000 |
| 4. |
Other contingent expenses
|
62000 |
| |
Total
|
1241760 |
(vi) Working Capital for 3 months
C. Total Capital Investment
| Sl. No. |
Description |
Amount (Rs.) |
| 1. |
Fixed Capital |
3009000 |
| 2. |
Working capital |
3725280 |
| |
Total
|
6734280 |
Financial Analysis
(1) Cost of
Production (per year)
| Sl. No. |
Description |
Amount (Rs.) |
| i) |
Total recurring cost
|
14901120 |
| ii) |
Depreciation on machinery
@ 10% |
50400 |
| iii) |
Depreciation on tools
and equipments @ 25% |
6250 |
| iv) |
Depreciation on furniture
and fixtures @ 25% |
95000 |
| v) |
Depreciation on Building
@ 5 % |
105000 |
| vi) |
Interest on Total Capital
Investment @ 12% |
808114 |
| |
Total
|
15965884 |
(2) Turnover (per year)
| Sl. No. |
Items |
Qty. |
Unit |
Rate (Rs.)/Unit |
Amount (Rs.) |
| 1. |
Cricket Batting Gloves
|
120,000 |
Pairs |
185 |
22200000 |
| |
Total
|
22200000 |
| (3) Net Profit (per
year) |
(Rs.) |
| Turnover |
22200000 |
| Cost of Production (–)
|
15965884 |
|
Total
|
6234116 |
| (4) Net Profit Ratio
|
|
|
| |
|
Net Profit per year x
100 |
| |
= |
——————————— |
| |
|
Turnover per year |
| |
|
|
| |
|
6234116 x100 |
| |
= |
——————— |
| |
|
22200000 |
| |
|
|
| |
= |
28.08 |
| |
|
|
| (5) Rate of Return on
Total Investment |
| |
|
Net Profit per year x
100 |
| |
= |
——————————— |
| |
|
Total Investment |
| |
|
|
| |
|
6234116 x100 |
| |
= |
———————— |
| |
|
6734280 |
| |
|
|
| |
= |
92.57 |
(6) Break-even
Point
Fixed Cost
| Sl. No. |
Description |
Amount (Rs.) |
| ii) |
Depreciation on machinery
@ 10% |
50400 |
| iii) |
Depreciation on tools
and equipments @ 25% |
6250 |
| iv) |
Depreciation on furniture
and fixtures @ 25% |
95000 |
| v) |
Depreciation on Building
@ 5 % |
105000 |
| vi) |
Interest on Total Capital
Investment @ 12% |
808114 |
| c) |
40% of Salary and Wages
|
632448 |
| d) |
40% of other Contingent
expenses |
297600 |
| |
Total Fixed Cost |
1994812 |
| B.E.P. |
|
|
| |
|
Fixed cost x 100 |
| |
= |
—————————— |
| |
|
Fixed cost + Net Profit
|
| |
|
|
| |
|
1994812 x 100 |
| |
= |
————————— |
| |
|
1994812 + 6234116 |
| |
|
|
| |
= |
24.24 |
Addresses of Machinery and Equipment
Suppliers
1. M/s. Jay Cee Enterprises Pvt.Ltd.
6, South Model Gram,
Dutta Building,
Ludhiana.
2. M/s. J.C. Enterprises
E-357, Greater Kailash-II,
New Delhi.
3. M/s. Singer Sewing Machine Co.
Anna Salai,
Chennai-600 002.
Raw Material Suppliers
1. M/s. Global Enterprises
Kotwali Bazar,
Jalandhar
(Punjab.)
2. M/s. Kerala Rubber House
Kotwali Bazar,
Jalandhar
(Punjab)
3. M/s. Rasulbhai Adamji and Co.
163, Near Basoo Street,
Mumbai-3
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
