|
Desk Top Publishing Centre
| Quality and Standards |
: |
As per customers requirement |
| Production Capacity |
: |
Qty. : 50,000 Pages
(per annum)
Value : Rs. 10,00,000 |
| Uploaded on |
: |
March 2007 |
Introduction
Desk Top Publishing (DTP) primarily pertains
to designing of documents using personal computer, page
layout programs (such as PageMaker or MSWORD) and laser prints.
The laser printer has the capability of printing the page
that has text and graphics.
The DTP has many advantages in comparison
with the manual process. It is factual, it can quickly edit
with minimum mistakes. Text and graphics can be merged into
single file. Achieve higher productivity, efficiency and quality
in printing and publishing with economy. DTP is used for type
setting, layout, printing, graphics and photographs etc. It
has wide applications in designing and producing newsletter,
reports, data sheets, invitations, certificates, brochures
and catalogues etc. With the DTP software package Page
Maker and MS-WORD, it is possible to undertake a variety
of work in the printing and publishing field. The bilingual
software package like Venus and Prakashak
has further enhanced the capacity of DTP for composing and
printing text matter with graphics and combinations of text
with different Indian languages.
Market Potential
The advantages of DTP over the traditional
type setting, designing and printing has modernized the printing
industry for quality, efficiency and productivity. DTP has
replaced the old concept of letter setting and printing. DTP
facility has ample opportunities for undertaking jobwork on
sub-contract basis for printing and publishing houses, Govt.
departments, educational institutions, business houses, industries,
advertisement agencies and industrial. There is good scope
for using DTP facility for designing and producing newsletter,
certificates, data sheets, brochures and catalogues etc.
The electronics technology is undergoing
rapid strides of change and there is need for regular monitoring
of the national and international technology scenario. The
unit may therefore keep abreast with the new technologies
in order to keep them in pace with the development for global
competition. Quality today is not only confined to the product
or service alone, it also extends to the process and environment
in which the product is generated. The unit may adopt ISO
9000 standard for global competition. Use of Internet facilities
may add to the quality of DTP standards.
Basis and Presumptions
i) The basis for calculation of production
capacity has been taken on single shift basis on 75% efficiency.
ii) The maximum capacity utilization on
single shift basis for 300 days a year. During first year
and second year of operations the capacity utilization is
60% and 80% respectively. The unit is expected to achieve
full capacity utilization from the third year
onwards.
iii) The salaries and wages, cost of raw
materials, utilities, rents, etc. are based on the prevailing
rates in and around Uttaranchal. These cost factors are likely
to vary with time and location.
iv) Interest on term loan and working
capital loan has been taken at the rate of 16% on an average.
This rate may vary depending upon the policy of the financial
institutions/ agencies from time to time.
v) The cost of machinery and equipments
refer to a particular make/model and prices are approximate.
vi) The break-even point percentage indicated
is of full capacity utilization.
vii) The project preparation cost etc.
whenever required could be considered under pre-operative
expenses.
viii) The essential production machinery
and test equipment required for the project have been indicated.
The unit may also utilize common test facilities available
at Electronics Test and Development Centres (ETDCs) and Electronic
Regional Test Laboratories (ERTLs) set up by the State Governments
and STQC Directorate of the Department of Information Technology,
Ministry of Communication and Information Technology, to manufacture
products conforming to Bureau of Indian Standards.
Implementation
Schedule
The major activities in the implementation
of the project has been listed and the average time for implementation
of the project is estimated at 12 months:
| Sl.No. |
Name of Activity |
Period in Months (Estimated) |
| 1 |
Preparation of project
report |
1 |
| 2 |
Registration and other
formalities |
1 |
| 3 |
Sanction of loan by financial
institutions |
3 |
| 4 |
Plant and Machinery:
|
|
| (a) |
Placement of orders
|
1 |
| (b) |
Procurement |
2 |
| (c) |
Power connection/ Electrification
|
2 |
| d) |
Installation/Erection
of machinery/Test Equipment |
2 |
| 5 |
Procurement of raw materials
|
2 |
| 6 |
Recruitment of Technical
Personnel etc. |
2 |
| 7 |
Trial production |
11 |
| 8 |
Commercial production
|
12 |
Notes
1. Many of the above activities shall be initiated concurrently.
2. Procurement of raw materials commences from the 8th month
onwards.
3. When imported plant and machinery are required, the implementation
period of project may vary from 12 months to 15 months.
Technical Aspects
Process of Manufacture
The DTP Software packages Page Maker Corel
draw, MS-Word, Venus and Prakashak are required for designing
and producing printed matters using personal computer with
peripherals. Laser printer is used for printing the text and
graphics. The DTP software has two sections. One for type
setting program and the other for page maker program. As per
the design the text is typed, composed and arranged in the
form of blocks or columns, Headlines, Captions, graphics,
photographs, drawing etc. are inserted in the text as per
the design.
The whole text is displayed on CGA/VGA
monitors for correction and addition. The edited and complete
page is then printed on plain paper or butter paper or page
master using the laser printer. For small volume the output
from the laser printer can be Xeroxed for making the required
number of copies. But when the volume is in the range of 200
to 40,000 impressions, the output from laser printer is taken
to offset printing machine for making the required, number
of copies. Aluminium foil master is capable of printing 1000
to 9000 copies per master is preferred for making large number
of copies on offset printing machine.
Quality Control
and Standards
As per the user / customer specification.
Production Capacity (per annum)
| Quantity |
Value (Rs.) |
| 50,000 pages (laser output) |
10,00,000 |
| |
|
| Motive Power |
3KVA (Approx.) |
Pollution Control
The Desk Top Publishing facility is not characterized as polluting
industry and is free from pollution control.
Energy Conservation
With the escalating demand for energy
to sustain the pace of economic development of our country,
Energy Conservation is not only desirable but absolutely imperative.
Every user of energy is a potential Saver of energy. It is
obligatory for every user to use that efficiently, it is profitable.
The following steps may help for conservation of electrical
energy:
(a) Proper selection and layout of lighting
system
(b) Timely switching on-off of the lights.
(c) Use of compact fluorescent lamps wherever possible.
Financial Aspects
A. Fixed Capital
| (i) Land and Building
|
| Built-up Area |
50 sq.mtrs (in commercial area) |
(ii) Machinery
and Equipments
| Sl.No. |
Description |
Ind/Imp. |
Qty. |
Total (Rs.) |
| 1 |
Computer
System (Pentium IV, Intel IV 1.7/1.8/1.9 GHz and above,
256 Cashe/128 DDR RAM/ Intel 845 Chipset based Mother
Board/AGP 4 ×32 MB Graphicx/ 40 GB HDD/ 1.44 MB
FDD/52X CD ROM with Multi Media Kit with speakers/Scroll
Mouse/Multimedia 107 Keys Keyboard/15 VGA Coloured
Monitor (Digital) and Internal 56.6 KBPS Modem, 10/100
Mbps Ethernet Card, Mini Tower Cabinet/2 Serial, 2USB,
1 parallel, 1PS/2 Mouse Ports with preloaded software-
Window 2000/ XP Home and Antivirus |
Ind. |
3 |
1,35,000
|
| 2 |
Laser Printer HP Laser Jet 6L, 600
DPI 8 pages/ minutes, 2MB RAM |
Ind. |
3 |
50,000 |
| 3 |
Dot-Matrix Printer 80 co- lumn 24
pin, 240cps |
Ind. |
2 |
15,000 |
| 4 |
Scanner |
Ind. |
1 |
30,000 |
| 5 |
UPS 500 VA |
Ind. |
3 |
9,000 |
| 6 |
Spike Suppressor |
Ind. |
1 |
1000 |
| 7. |
Software Package (MS-Word, Page Maker,
Coral Draw) |
Ind. |
|
50,000 |
| |
Total
|
2,90,000 |
| 8. |
Electrification and Installation
@10% of equipment cost |
|
|
29,000 |
| 9. |
Computer furniture and Office equipment
|
|
|
15,000 |
| |
(iii) Pre-operative
Expenses |
10,000 |
| |
Total Fixed Capital
|
3,44,000 |
B. Working Capital
(per month)
(i) Staff and
Labour
| Sl.No. |
Designation |
No. |
Salary (Rs.) |
Total (Rs.) |
| 1. |
Manager |
01 |
6,000 |
6,000 |
| 2. |
DTP Operator |
03 |
4,000 |
12,000 |
| 3. |
Peon |
02 |
2,000 |
4,000 |
| |
Total
|
22,000 |
(ii) Raw Materials (per month)
| Sl.No. |
Description |
Requirement for Making 800 pages
|
Price (Rs.) |
| 1. |
Maplithopaper |
5 Reams |
1000 |
| 2. |
Butter Paper |
100 Sheets |
500 |
| 3. |
Floppy diskettes |
Five box |
1200 |
| 4. |
Toner for laser jet |
LS |
3800 |
| 5. |
Ink and
Printer Ribbon and other misc. items |
LS |
2500 |
| |
Total
|
9,000 |
| (iii) Utilities (per month) |
(Rs.) |
| Power |
2000 |
| Water |
200 |
|
Total
|
2200 |
| (iv) Other Contingent Expenses
(per month) |
(Rs.) |
| Rent |
3,000 |
| Postage and Stationery |
1,000 |
| Repairs and maintenance |
1,000 |
| Transport and conveyance |
2,000 |
| Advertisement and Publicity |
5,000 |
| Insurance and taxes |
500 |
| Telephone/Telex/Fax |
2,000 |
| Misc. expenses |
1,500 |
|
Total
|
16,000 |
| (v) Total Recurring Expenditure
(per month) |
Rs. 49,200 |
|
Say
|
Rs. 49,000 |
(vi) Working Capital for 3 months Rs.
1,47,000
C. Total Capital
Investment
| Fixed Capital |
Rs. 3,44,000 |
| Working Capital (3 months basis)
|
Rs. 1,47,000 |
|
Total
|
Rs. 4,91,000 |
Financial Analysis
| (1) Cost of Production (per annum)
|
(Rs.) |
| Total recurring cost |
5,88,000 |
| Depreciation on machinery and equipments
@ 10% |
29,000 |
| Depreciation on furniture @20% |
3,000 |
| Interest on total investment @ 16%
|
78,500 |
|
Total
|
6,98,500 |
| (2) Turnover (per annum) |
(Rs.) |
| DTP Services for 50,000
pages @ Rs. 20 page |
10,00,000 |
| Profit (before income tax) |
3,01,500 |
(3) Net Profit Ratio
|
|
Profit (per annum) ×100
|
|
=
|
------------------------------- |
|
|
Sales (per annum) |
|
|
|
|
|
301500 ×100 |
|
=
|
-------------------------- |
|
|
1000000 |
|
|
|
|
=
|
30.15% |
(4) Rate of Return
|
=
|
Profit (per annum) ×100
|
|
|
------------------------------------ |
|
|
Total capital investment
|
|
|
|
|
=
|
301500 ×100 |
|
|
--------------------------- |
|
|
491000 |
|
|
|
|
=
|
61.40% |
(5) Break-even Point
| Fixed Cost (per annum) |
(Rs.) |
| Depreciation |
32,000 |
| Rent |
36,000 |
| Interest on Fixed Capital |
78,500 |
| Insurance |
6,000 |
| 40% of Salary and Wages |
1,05,600 |
| 40% of other contingent expenses
and utilities (excluding rent and insurance) |
70,560 |
|
Total
|
3,28,660 |
|
or Say
|
3,29,000 |
B.E.P.
|
=
|
Fixed cost ×100
|
|
|
---------------------------- |
|
|
Fixed cost + Profit |
|
|
|
|
=
|
329000 ×100 |
|
|
--------------------------------- |
|
|
329000+ 301500 |
|
|
|
|
=
|
52.18% |
Additional Information
(a) The Project Profile may be modified/tailored to suit the
individual entrepreneurship qualities/capacity, production
programme and also to suit the locational characteristics,
wherever applicable.
(b) The Electronics Technology is undergoing
rapid strides of change and there is need for regular monitoring
of the national and international technology scenario. The
unit may, therefore, keep abreast with the new technologies
in order to keep them in pace with the developments for global
competition.
(c) Quality today is not only confined
to the product or service alone. It also extends to the process
and environment in which they are generated. The ISO 9000
defines standards for Quality Management Systems and ISO 14001
defines standards for Environmental Management System for
acceptability at international level. The unit may therefore
adopt these standards for global competition.
(d) The margin money recommended is 25%
of the working capital requirement at an average. However,
the percentage of margin money may vary as perbanks
discretion.
Addresses of Machinery and Equipment
Suppliers
1. M/s. Assam Electronic Development Corporation
Ltd.
Industrial Estate,
Bamunimaidan,
Guwahati - 21
2. M/s. Integrated Systems and Services
UNN. Bezbaruah Road,
Silpukhuri,
Guwahati - 3
3. M/s. Swift Systems
Tayebulla compound,
Dighlipu-khuripar (East),
Guwahati
4. M/s. MICROTEK International Limited
MICROTEK House, H-57,
Udyog Nagar,
Rohtak Road,
Delhi-110041
5. M/s. Vintron Informatics Ltd.
F-90/1A, Okhla Industrial Area,
Phase-I,
New Delhi110020
(HCL, IBM, COMPAQ etc. leading branded
computer manufacturers have their broad Network and hence
the nearest dealer may be contacted for Computer Hardware
related items.)
Computer Software/Raw
Material Suppliers
1. M/s. Web.Com (India) Pvt. Ltd.
2nd Floor, Voltas Building
Chandmari,
Guwahati3
2. M/s. Third Eye Infosys (P) Ltd.
H.B. Road, Panbazar
(Above Kalpataru),
Guwahati 1
3. M/s. Quadra Soft Tech (P) Ltd.
Opp. CBZ, Silpukhuri Br.,
Guwahati-3
4. M/s. Soft Mart
D-1072, New Friends Colony,
New Delhi-110065
5. M/s. Sylvan Software
5144, N. Academy Boulevard,
#531, Colorado Springs, Co.
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com

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