|
Confectionary Grade Sesame Seed
|
Production Capacity
|
:
|
280t Confectionary Grade Sesame
Seeds
|
| Uploaded
on |
: |
February
2009 |
1.0 Product and Its Applications
The major portion of sesame seed produced
in the country is used for extraction of oil. Sesame seed
is also used in a variety of sweets, confectionery and bakery
products. For utilization in the above food products, sesame
has to be de hulled to remove the outer fibrous husk cover.
This is usually done by soaking the seeds overnight in water,
followed by drying and rubbing against a rough surface. The
separated hulls are removed by winnowing. The method is laborious,
time consuming and suitable for processing small quantities
only. An improved wet de hulling process is now available
which accomplishes easy removal of the husk. The de hulled
seed can be expeller pressed for obtaining good quality oil.
The cake is further solvent extracted to recover the residual
oil and the protein rich cake is used for protein fortification
of various food preparations.
2.0 Market Potential
The dehulled sesame has uniform white
colour and is ready for use in cookery and confectionery.
It is rich in protein (22%) and oil (60%). It has a large
demand in comestic as well as export markets particularly
for use in the confectionery industry.
3.0 Basis and Presumptions
a) The unit would work for 200 days per
annum on single shift basis.
b) The unit can achieve its full capacity utilization during
the 3rd year of operation.
c) The wages for skilled workers is taken as per prevailing
rates in this type of industry.
d) Interest rate for total capital investment is calculated
@ 12% per annum.
e) The entrepreneur is expected to raise 20-25% of the capital
as margin money.
f) The unit proposes to construct own building.
g) Costs of machinery and equipment are based on average prices
enquired from machinery manufacturers.
4.0 Implementation Schedule
Project implementation will take a period
of 8 months. Break-up of the activities and relative time
for each activity is shown below:
|
Scheme preparation and approval
|
:
|
01 month
|
|
SSI provisional registration
|
:
|
1-2 months
|
|
Sanction of financial supports etc
|
:
|
2-5 months
|
|
Installation of machinery and power connection
|
:
|
6-8 months
|
|
Trial run and production
|
:
|
01 month
|
5.0 Technical Aspects
5.1 Raw material
The important sesame growing states are
Gujarat, Maharashtra, Madhya Pradesh, Orissa, Rajasthan, West
Bengal, Karnataka, Tamilnadu, Andhra Pradesh and Uttar Pradesh.
As such sesame seed are easily available all over the country.
5.2 Process of Manufacture
a) Preliminary cleaning and grading: Commercial
quality sesame seed is cleaned to remove dust, fines, stones
and other foreign matter using vibratory screening equipment,
followed by de stoning.
b) Contacting with hot lye: The seeds are placed in a boiling
solution of sodium hydroxide for a prescribed time. These
are thoroughly washed by a stream of water.
c) Removal of skin and pigments: Washed seeds are brushed
under a current of water to remove the hulls.
d) Drying: The dehulled wet seeds are dried in a cross-flow
or fluidized bed drier.
5.3 Quality
Control and Standards: PFA Specifications
6.0 Pollution Control
There is no major pollution problem associated
with this industry except for disposal of waste which should
be managed appropriately. The entrepreneurs are advised to
take "No Objection Certificate" from the State Pollution
Control Board.
7.0 Energy Conservation
The fuel for the steam generation in the
boiler is coal or LDO depending upon the type of boiler. Proper
care should be taken while utilising the fuel for the steam
production. There should be no leakage of steam in the pipe
lines and adequate insulation should be provided.
8.0 Production Capacity
|
Quantity
|
:
|
280 tpa
|
|
Value
|
:
|
Rs. 221.20 lakh
|
|
Installed capacity
|
:
|
2 tpa
|
|
Working days
|
:
|
200/annum
|
|
Optimum capacity utilization
|
:
|
70%
|
|
Manpower
|
:
|
19
|
|
Utilities
|
:
|
|
|
Motive Power
|
:
|
18 kW
|
|
Water
|
:
|
8 kL/day
|
9.0 Financial Aspects
9.1 Fixed Capital
9.1.1 Land & Building
|
Particulars
|
Amount (Rs. lakh)
|
|
Land 60 m 2
|
01.50
|
|
Built up area 150 m 2
|
11.00
|
|
Total cost of land and building
|
12.50
|
9.1.2 Machinery and Equipment
|
Description
|
|
Amount (Rs. lakh)
|
|
Sesame seed pre-cleaning unit, destoner, wire mesh
basket, mixing tanks, vibratory screen, pulper and mechanical
drier
|
:
|
18.00
|
|
Erection & electrification of machinery & equipment
@10% cost
|
:
|
01.80
|
|
Office furniture & fixtures
|
:
|
01.70
|
|
Total
|
:
|
21.50
|
9.1.3 Pre-operative Expenses Amount (Rs.
lakh)
|
Consultancy fee, project report, deposits with electricity
department etc
|
03.00
|
9.1.4 Total Fixed Capital
|
(9.1.1+9.1.2+9.1.3)
|
37.00
|
9.2 Recurring expenses per annum
9.2.1 Personnel
|
Designation
|
No.
|
Salary Per month
|
Amount (Rs. lakh)
|
|
Factory Manager
|
1
|
12000
|
01.80
|
|
Supervisory staff
|
2
|
8000
|
01.92
|
|
Office Assistant
|
2
|
6000
|
01.44
|
|
Marketing supervisor
|
2
|
5000
|
01.20
|
|
Unskilled workers (7 months)
|
8
|
2000
|
01.12
|
|
Skilled workers (12 months)
|
4
|
3000
|
01.44
|
|
|
|
|
08.92
|
|
Perquisites @15 %
|
|
|
01.38
|
|
Total
|
19
|
|
10.30
|
9.2.2 Raw Material including packaging
materials
|
Particulars
|
Qty (t)
|
Rate/t (Rs.)
|
Amount (Rs. Lakh)
|
|
Raw sesame
|
315
|
46000
|
150.00
|
|
Soda alkali
|
12
|
14500
|
01.74
|
|
Hydrochloric acid
|
3
|
18000
|
00.54
|
|
Jute bags
|
5600 no
|
11 each
|
00.62
|
|
Miscellaneous
|
|
|
9.10
|
|
Total
|
|
|
163.00
|
9.2.3 Utilities
|
Particulars
|
Amount (Rs. lakh)
|
|
Power
|
3.40
|
|
Water
|
0.10
|
|
Total
|
3.50
|
9.2.4 Other Contingent Expenses
|
Particulars
|
Amount(Rs. lakh)
|
|
Repairs and maintenance@10%
|
2.15
|
|
Consumables & spares, others
|
1.61
|
|
Insurance @1%
|
0.44
|
|
Total
|
4.20
|
9.2.5 Total Recurring Expenditure Amount
(Rs. lakh)
|
(9.2.1+9.2.2+9.2.3+9.2.4)
|
181.00
|
9.3 Working Capital Amount (Rs. lakh)
|
Recurring expenses for one month
|
15.00
|
9.4 Total Capital Investment Amount (Rs.
lakh)
|
Fixed capital (Refer 9.1.4)
|
37.00
|
|
Working capital (Refer 9.3)
|
15.00
|
|
Total
|
52.00
|
10.0 Financial Analysis
10.1 Cost of Production (per annum) Amount (Rs. lakh)
|
Recurring expenses (Refer 9.2.5)
|
181.00
|
|
Depreciation on building @5%
|
000.55
|
|
Depreciation on machinery @10%
|
001.98
|
|
Depreciation on furniture @20%
|
000.34
|
|
Interest on Capital Investment @12%
|
006.23
|
|
Total
|
190.10
|
10.2 Sale Proceeds (Turnover) per year
|
Item
|
Qty (t)
|
Rate/t (Rs.)
|
Amount Rs.lakh)
|
|
Confectionary grade sesame seeds
|
280
|
79000
|
221.20
|
10.3 Net Profit per year
|
=
|
Sales – Cost of production
|
|
=
|
221.20 – 190.10
|
|
=
|
Rs. 31.10 lakh
|
10.4 Net Profit Ratio
|
=
|
Net profit x 100
-------------------------
Sales
|
|
|
|
|
=
|
31.10 x 100
-------------------
221.20
|
|
|
|
|
=
|
14 %
|
10.5 Rate of Return on Investment
|
=
|
Net profit x 100
-----------------------------
Capital Investment
|
|
|
|
|
=
|
31.10 x 100
-------------------------
52
|
|
|
|
|
=
|
59.8 %
|
10.6 Annual Fixed Cost Amount (Rs. Lakh)
|
All depreciation
|
2.87
|
|
Interest
|
6.23
|
|
40% of salary, wages, utility, contingency
|
7.20
|
|
Insurance
|
0.44
|
|
Total
|
16.74
|
10.7 Break even Point
|
=
|
Annual Fixed Cost x 100
-----------------------------------
Annual Fixed Cost + Profit
|
|
|
|
|
=
|
16.74 x 100
--------------------
16.74 + 31.10
|
|
|
|
|
=
|
766
----------------
|
| |
47.84 |
| |
|
|
=
|
35% |
11.0 Addresses of Machinery and Equipment
Suppliers
1. Jyothi Industries.
31, Pampa Mahakavi Road
Bangalore – 560 004
2. Raylons Metal Works
Kondivita Lane
Andheri, Mumbai
3. Shanti Engineering Works
Figure of 8 Road
Coonoor – 643 101
4. SIDVIN
78, 5th Main, Saraswathipuram
Mysore – 570 009
5. M/s Bajaj Maschinen (P) Ltd.
7/20, 7/27, Jailaxmi Industrial Estate, Site IV
Sahibabad Industrial Area
Ghaziabad -201301
Email : bajaj@del3.vsnl.net.in/
bajajmachines@vsnl.com
Web: www.bajajmachinen.com
6. M/s Narangs Corporation
P -25, Connaught Place
New Delhi -110001
Email: narangs@appexmail.com
7.M/s S.S.P. (P) Ltd.
13, Milestone, Mathura Road,
Faridabad- 121003
Email: sspgroup@del2.vsnl.net.in
8. M/s Marvel Machines Pvt Ltd.
140, Anna Salai, Saidpet
Chennai - 600015
Email: marvel12@vsnl.com
9.M/s Sasib (India) Pvt. Ltd.
B -30, Greater Kailash –I,
New Delhi -110048
Email: sasibnd@nde.vsnl.net.in
10. M/s Gee Gee Foods & Packaging Co. (P) Ltd.
B -188/2, Savitri Nagar,
Malviya Nagar
New Delhi -110017
Email: swantour@satyam.net.in
11. M/s D.K. Barry & Co. (P) Ltd.
11/35, West Punjabi Bagh,
New Delhi -110026
Email: dheerajbahry@rediffmail.com
12. M/s Azad Engineering Company
C-83, B.S. Road, Indl Area,
Ghazibad -201009
Email: azadeng@satyam.net.in/
azadenggco@hotmail.com
13.M/s M. Son Industries
D -33, Sector 2,
Noida -201301
Email: mson@nda.vsnl.net.in
14. M/s SAK Simpex (India)
B -5/ 160 (2 nd Floor), Safdarjung Enclave,
New Delhi – 110029
Email: saksimpex@yahoo.com
15. M/s Sanjivan Industries
A -13, Karimsheth Indl. Estate,
Wagdevi Nagar, Near Valishali Nagar
Dahisar (E), Mumbai -400068
Email: sanjivanind@roltanet.com
16.M/s Biotech & Food Systems (P) Ltd.
435 –P, Sector 14,
Gurgaon -122001
Email: dharamwal@yahoo.com
17.M/s Pharamalab India Pvt. Ltd.
Star Metal Compound,
LBS Marg, Vikroli (W)
Mumbai -400083
Email: mkt@pharmalab.com
18.M/s Larsen & Toubro Ltd.
L &T House, Ballard Estate,
Mumbai -400001
Web: www.larsontoubro.com
19..M/s Shiv Engineers
Patel Avenue, Plot No. 165,
Flat No.1, Right Bhusari Colony,
Paud Road, Pune -411038
Email: shivenginerrs@rediffmail.com
20.M/s Hightek Engineers
702, GIDC, Phase II, Gundiav,
Valsad -396035 (Gujarat)
Email: info@hightekengineers.com
21.M/s Geeta Food Engineering
Plot No. C-7/1, TTC Indl Area,
Pawane MIDC, Thane –Belapur Road,
Behind Savita Chemical
Navi –Mumbai -400705
Email: geetafoodengg@yahoo.co.in
22.M/s Bombay Industrial Engineers
13, Crystal Apartments,
Gulmohar Cross Road,
11, JVPD
Mumbai -400049
Email: ijsehgal@bom5.vsnl.net.in
Contact for
more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
