Search
Technology

Carbonated Fruit Beverages

Production Capacity

:

6 lakh bottles of 200 mL cap./annum

Uploaded on : March 2009

Product and its Applications

Carbonated soft drinks are known for their thirst quenching and refreshing properties. However, they lack nutritional content. On the other hand, fruit juices, packed in cans, bottles or pouches are also very popular in the country which contain the nourishing properties and goodness of the fruit. Carbonated fruit based beverage is a new concept which provides nutritional elements of the fruit along with natural pigments and flavour in addition to carbonation effects.

Market Potential

There is well established market for carbonated soft drinks. The fruit juice/pulp based carbonated beverage is expected to beget a rousing response in the market. Like other fruits amla, a rich source of Vitamin C produces an excellent relishing drink.

3.0 Basis and Presumptions

a) The unit proposes to work at least 300 days per annum on single shift basis.

b) The unit can achieve its full capacity utilization during the 2nd year of operation.

c) The wages for skilled workers is taken as per prevailing rates in this type of industry.

d) Interest rate for total capital investment is calculated @ 12% per annum.

e) The entrepreneur is expected to raise 20-25% of the capital as margin money.

f) The unit proposes to construct its own building as per FPO requirements.

g) Costs of machinery and equipment are based on average prices enquired from machinery manufacturers.

4.0 Implementation schedule

Project implementation will take a period of 8 months. Break-up of the activities and relative time for each activity is shown below:

Scheme preparation and approval

:

01 month

SSI provisional registration

:

1-2 months

Sanction of financial supports etc

:

2-5 months

Installation of machinery and power connection

:

6-8 months

Trial run and production

:

01 month

5.0 Technical Aspects
5.1 Process of Manufacture

Fruits like amla, grape, jamun, lime, phalsa can be used. Fully ripe sound fruits are selected. These are washed and juice/pulp extracted. Further process involves preparation of fruit syrup base, carbonation by post mix method, heat processing, cooling and packaging in 200 mL bottles.

5.2 Quality Control and Standards: As per FPO specifications.

6.0 Pollution Control

There is no major pollution problem associated with this industry except for disposal of waste which should be managed appropriately. The entrepreneurs are advised to take "No Objection Certificate" from the State Pollution Control Board.

7.0 Energy Conservation

The fuel for the steam generation in the boiler is coal or LDO depending upon the type of boiler. Proper care should be taken while utilising the fuel for the steam production. There should be no leakage of steam in the pipe lines and adequate insulation should be provided.

8.0 Production Capacity

Quantity

6 lakh bottles /annum

Installed capacity

1.7 lakh Litres

Optimum capacity utilization

70%

Working days

300/annum

Manpower

17

Utilities

 

Motive Power

15 kWH

Water

25 kL/day

9.0 Financial Aspects
9.1 Fixed Capital

9.1.1 Land & Building

Particulars

Amount (Rs. lakh)

Land 400 m 2

01.10

Built up area 250 m 2

09.90

Total cost of land and building

11.00

9.1.2 Machinery and Equipment

Description

 

Amount (Rs. lakh)

Washing tank, fruit mill, hydraulic juice extractor, steam jacketing kettles (3),boiler, carbonation unit, mixing tank, pasteurizer, crown corking machine, pH meter, weighing scales, labelling machine, bottle washing unit, refractometer, laboratory equipment.

:

18.00

Erection & electrification of machinery & equipment @10% cost

:

01.80

Office furniture & fixtures

:

01.20

Total

:

21.00

9.1.3 Pre-operative Expenses

Consultancy fee, project report, deposits with electricity department etc

01.00 (Rs. lakh)

9.1.4 Total Fixed Capital

(9.1.1+9.1.2+9.1.3)

33.00 (Rs. lakh)

9.2 Recurring expenses per annum
9.2.1 Personnel

Designation

No.

Salary Per month

Amount (Rs. lakh)

Factory Manager

1

12,000

01.44

Production supervisor

1

08,000

00.96

Office Assistants

2

06,000

01.44

Mechanic/ Technician

1

05,000

00.60

Skilled workers

4

04,000

01.92

Unskilled workers

8

03,500

03.36

 

 

 

09.72

Perquisites @15 %

 

 

01.46

Total  

17

 

11.18

9.2.2 Raw Material including packaging materials

Particulars

Qty (t)

Rate/t (Rs.)

Amount (Rs. lakh)

Fruits

40

10,000

04.00

Sugar

14

22,000

03.08

Citric acid

0.25

160,000

00.40

Bottles

6.05 lakh

4/ each

24.20

Crown corks

6.05 lakh

--

02.88

Labels

6.00 lakh

--

03.00

Chemicals

LS

LS

01.10

Cartons (24 bottles cap.)

25,000

14 each

03.50

Carbon dioxide gas

--

--

00.84

Total

 

 

43.00

9.2.3 Utilities

Particulars

Amount (Rs. lakh)

Power

02.90

Water

00.20

Coal

03.90

Total

07.20

9.2.4 Other Contingent Expenses

Particulars

Amount (Rs. lakh)

Repairs and maintenance @10%

01.98

Consumables & spares, others

00.58

Transport & travel

00.45

Publicity, postage, telephone

00.80

Insurance @1%

00.31

Total

04.12

9.2.5 Total Recurring Expenditure

(9.2.1 + 9.2.2 + 9.2.3 + 9.2.4)

65.50 (Rs. lakh)

9.3 Working Capital

Recurring expenses for 3 months

16.40 (Rs. lakh)

9.4 Total Capital Investment

  Amount (Rs. lakh)

Fixed capital (Refer 9.1.4)

33.00

Working capital (Refer 9.3)

16.40

Total

49.40

10.0 FINANCIAL ANALYSIS
10.1 Cost of Production (per annum)

  Amount (Rs. lakh)

Recurring expenses (Refer 9.2.5)

65.50

Depreciation on building @ 5%

00.45

Depreciation on machinery @10%

01.88

Depreciation on furniture @ 20%

00.24

Interest on Capital Investment @ 12%

05.93

Total

74.00

10.2 Sale Proceeds (Turnover) per year

Item

Qty

Rate (Rs.)

Amount (Rs. lakh)

1.Carbonated beverage in 200 mL bottles

600,000

11.00

66.00

2. Refund of empty bottles

600,000

3.50

21.00

Total

 

 

87.00

10.3 Net Profit per year

=

Sales – Cost of production

=

87.00 - 74.00

=

Rs. 13 lakh

10.4 Net Profit Ratio

=

Net profit x 100
-------------------------
Sales

 

=

13 x 100
-------------------
87

 

=

14.95 %

10.5 Rate of Return on Investment

=

Net profit x 100
-----------------------------
Capital Investment

 

=

13 x 100
-------------------------
49.4

 

=

26.3%


10.6 Annual Fixed Cost

  Amount (Rs. Lakh)

All depreciations

02.57

Interest

05.93

40% of salary, wages, utility, contingency

08.80

Insurance

00.31

Total

17.61

10.7 Break even Point

=

Annual Fixed Cost x 100
-----------------------------------
Annual Fixed Cost + Profit

 

=

17.61 x 100
--------------------
17.61 + 13

 
=
57.53%

11.0 Addresses of Machinery and Equipment Suppliers

B.Sen Barry & Co.
65/11, New Rohtak Road
New Delhi – 110 005

Macneill and Magor Ltd.
4, Mangoe Lane
Kolkata – 700 001

Bajaj Maschinen Pvt. Ltd.
7/20-7/27 Jai Laxmi Industrial Estate, Site IV,
Sahibabad Industrial Area - 201010
Dist.Ghaziabad, UP

M/s Gee Gee Foods & Packaging Co. (P) Ltd.
B -188/2, Savitri Nagar, Malviya Nagar
New Delhi -110017
Email: swantour@satyam.net.in

M/s D.K. Barry & Co. (P) Ltd.
11/35, West Punjabi Bagh,
New Delhi -110026
Email: dheerajbahry@rediffmail.com

M/s Azad Engineering Company
C-83, B.S. Road , Indl Area,
Ghazibad -201009
Email: azadeng@satyam.net.in/ azadenggco@hotmail.com

M/s M. Son Industries
D -33, Sector 2
Noida -201301
Email: mson@nda.vsnl.net.in

M/s Sanjivan Industries
A -13, Karimsheth Indl. Estate,
Wagdevi Nagar, Near Valishali Nagar
Dahisar (E), Mumbai -400068
Email: sanjivanind@roltanet.com

M/s Biotech & Food Systems (P) Ltd.
435 –P, Sector 14,
Gurgaon -122001
Email: dharamwal@yahoo.com

M/s Pharmalab India Pvt. Ltd.
Star Metal Compound,
LBS Marg, Vikroli (W)
Mumbai -400083
Email: mkt@pharmalab.com

M/s Larsen & Toubro Ltd
L &T House, Ballard Estate,
Mumbai -400001
Web: www.larsontoubro.com

M/s Hardikar's Fruit Processing Pvt. Ltd.
13, Himalaya Apartments,
Lane No.3, Dahanukar Col. Kothrud,
Pune -411038
Email: mangofun@pn3.vsnl.net.in

M/s Shiv Engineers
Patel Avenue , Plot No. 165, Flat No.1,
Right Bhusari Colony, Paud Road ,
Pune -411038
Email: shivenginerrs@rediffmail.com

M/s Hightek Engineers
702, GIDC, Phase II, Gundiav,
Valsad -396035 ( Gujarat )
Email: info@hightekengineers.com

M/s Geeta Food Engineering
Plot No. C-7/1, TTC Indl Area,
Pawane MIDC, Thane – Belapur Road ,
Behind Savita Chemical
Navi –Mumbai -400705
Email: geetafoodengg@yahoo.co.in

Batliboi Engineers ( Bangalore ) Pvt. Ltd.
99/2&3, N.R.Road
Bangalore – 560 002

Raylon Metal Works
Kondivitta Lane
Post Box 17426
J.B.Nagar, Andheri (E)
Mumbai – 400 059

Narangs Corporation
P-25/90 Connaught Place
New Delhi – 110001

Grovers Pvt. Ltd.
223, Kaliandas Udyog Bhavan
Prabhadevi
Mumbai – 400 025

D.P.Pulverisers,
Nagindas Master Road , Behind Museum, Fort
Mumbai – 400 001

Sri Venkateswara Industries,
Yadavgiri Industrial Estate,
Mysore – 570 002

Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com

This Website is Best Viewed in 1024 X 800 Resolution
Copyright © 2005 Department of Science and Technology <<Disclaimer>>