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Carbonated Fruit Beverages
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Production Capacity
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:
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6 lakh bottles of 200 mL cap./annum
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| Uploaded
on |
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March
2009 |
Product and its Applications
Carbonated soft drinks are known for their
thirst quenching and refreshing properties. However, they
lack nutritional content. On the other hand, fruit juices,
packed in cans, bottles or pouches are also very popular in
the country which contain the nourishing properties and goodness
of the fruit. Carbonated fruit based beverage is a new concept
which provides nutritional elements of the fruit along with
natural pigments and flavour in addition to carbonation effects.
Market Potential
There is well established market for carbonated soft drinks.
The fruit juice/pulp based carbonated beverage is expected
to beget a rousing response in the market. Like other fruits
amla, a rich source of Vitamin C produces an excellent relishing
drink.
3.0 Basis and Presumptions
a) The unit proposes to work at least
300 days per annum on single shift basis.
b) The unit can achieve its full capacity
utilization during the 2nd year of operation.
c) The wages for skilled workers is taken
as per prevailing rates in this type of industry.
d) Interest rate for total capital investment
is calculated @ 12% per annum.
e) The entrepreneur is expected to raise
20-25% of the capital as margin money.
f) The unit proposes to construct its
own building as per FPO requirements.
g) Costs of machinery and
equipment are based on average prices enquired from machinery
manufacturers.
4.0 Implementation schedule
Project implementation will take a period of 8 months. Break-up
of the activities and relative time for each activity is shown
below:
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Scheme preparation and approval
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:
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01 month
|
|
SSI provisional registration
|
:
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1-2 months
|
|
Sanction of financial supports etc
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:
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2-5 months
|
|
Installation of machinery and power connection
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:
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6-8 months
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Trial run and production
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:
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01 month
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5.0 Technical Aspects
5.1 Process of Manufacture
Fruits like amla, grape, jamun, lime,
phalsa can be used. Fully ripe sound fruits are selected.
These are washed and juice/pulp extracted. Further process
involves preparation of fruit syrup base, carbonation by post
mix method, heat processing, cooling and packaging in 200
mL bottles.
5.2 Quality Control and Standards:
As per FPO specifications.
6.0 Pollution Control
There is no major pollution problem associated with this
industry except for disposal of waste which should be managed
appropriately. The entrepreneurs are advised to take "No
Objection Certificate" from the State Pollution Control
Board.
7.0 Energy Conservation
The fuel for the steam generation in the
boiler is coal or LDO depending upon the type of boiler. Proper
care should be taken while utilising the fuel for the steam
production. There should be no leakage of steam in the pipe
lines and adequate insulation should be provided.
8.0 Production Capacity
|
Quantity
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6 lakh bottles /annum
|
|
Installed capacity
|
1.7 lakh Litres
|
|
Optimum capacity utilization
|
70%
|
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Working days
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300/annum
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Manpower
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17
|
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Utilities
|
|
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Motive Power
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15 kWH
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Water
|
25 kL/day
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9.0 Financial Aspects
9.1 Fixed Capital
9.1.1 Land & Building
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Particulars
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Amount (Rs. lakh)
|
|
Land 400 m 2
|
01.10
|
|
Built up area 250 m 2
|
09.90
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Total cost of land and building
|
11.00
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9.1.2 Machinery and Equipment
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Description
|
|
Amount (Rs. lakh)
|
|
Washing tank, fruit mill, hydraulic juice extractor,
steam jacketing kettles (3),boiler, carbonation unit,
mixing tank, pasteurizer, crown corking machine, pH
meter, weighing scales, labelling machine, bottle washing
unit, refractometer, laboratory equipment.
|
:
|
18.00
|
|
Erection & electrification of machinery & equipment
@10% cost
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:
|
01.80
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Office furniture & fixtures
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:
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01.20
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Total
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:
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21.00
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9.1.3 Pre-operative Expenses
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Consultancy fee, project report, deposits with electricity
department etc
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01.00 (Rs. lakh)
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9.1.4 Total Fixed Capital
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(9.1.1+9.1.2+9.1.3)
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33.00 (Rs. lakh)
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9.2 Recurring expenses per annum
9.2.1 Personnel
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Designation
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No.
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Salary Per month
|
Amount (Rs. lakh)
|
|
Factory Manager
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1
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12,000
|
01.44
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|
Production supervisor
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1
|
08,000
|
00.96
|
|
Office Assistants
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2
|
06,000
|
01.44
|
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Mechanic/ Technician
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1
|
05,000
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00.60
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Skilled workers
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4
|
04,000
|
01.92
|
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Unskilled workers
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8
|
03,500
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03.36
|
| |
|
|
09.72
|
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Perquisites @15 %
|
|
|
01.46
|
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Total
|
17
|
|
11.18
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9.2.2 Raw Material including packaging
materials
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Particulars
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Qty (t)
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Rate/t (Rs.)
|
Amount (Rs. lakh)
|
|
Fruits
|
40
|
10,000
|
04.00
|
|
Sugar
|
14
|
22,000
|
03.08
|
|
Citric acid
|
0.25
|
160,000
|
00.40
|
|
Bottles
|
6.05 lakh
|
4/ each
|
24.20
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Crown corks
|
6.05 lakh
|
--
|
02.88
|
|
Labels
|
6.00 lakh
|
--
|
03.00
|
|
Chemicals
|
LS
|
LS
|
01.10
|
|
Cartons (24 bottles cap.)
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25,000
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14 each
|
03.50
|
|
Carbon dioxide gas
|
--
|
--
|
00.84
|
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Total
|
|
|
43.00
|
9.2.3 Utilities
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Particulars
|
Amount (Rs. lakh)
|
|
Power
|
02.90
|
|
Water
|
00.20
|
|
Coal
|
03.90
|
|
Total
|
07.20
|
9.2.4 Other Contingent Expenses
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Particulars
|
Amount (Rs. lakh)
|
|
Repairs and maintenance @10%
|
01.98
|
|
Consumables & spares, others
|
00.58
|
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Transport & travel
|
00.45
|
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Publicity, postage, telephone
|
00.80
|
|
Insurance @1%
|
00.31
|
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Total
|
04.12
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9.2.5 Total Recurring Expenditure
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(9.2.1 + 9.2.2 + 9.2.3 + 9.2.4)
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65.50 (Rs. lakh)
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9.3 Working Capital
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Recurring expenses for 3 months
|
16.40 (Rs. lakh)
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9.4 Total Capital Investment
| |
Amount
(Rs. lakh) |
|
Fixed capital (Refer 9.1.4)
|
33.00
|
|
Working capital (Refer 9.3)
|
16.40
|
|
Total
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49.40
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10.0 FINANCIAL ANALYSIS
10.1 Cost of Production (per annum)
| |
Amount
(Rs. lakh) |
|
Recurring expenses (Refer 9.2.5)
|
65.50
|
|
Depreciation on building @ 5%
|
00.45
|
|
Depreciation on machinery @10%
|
01.88
|
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Depreciation on furniture @ 20%
|
00.24
|
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Interest on Capital Investment @ 12%
|
05.93
|
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Total
|
74.00
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10.2 Sale Proceeds (Turnover) per
year
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Item
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Qty
|
Rate (Rs.)
|
Amount (Rs. lakh)
|
|
1.Carbonated beverage in 200 mL bottles
|
600,000
|
11.00
|
66.00
|
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2. Refund of empty bottles
|
600,000
|
3.50
|
21.00
|
|
Total
|
|
|
87.00
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10.3 Net Profit per year
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=
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Sales – Cost of production
|
|
=
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87.00 - 74.00
|
|
=
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Rs. 13 lakh
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10.4 Net Profit Ratio
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=
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Net profit x 100
-------------------------
Sales
|
|
|
|
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=
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13 x 100
-------------------
87
|
|
|
|
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=
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14.95 %
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10.5 Rate of Return on Investment
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=
|
Net profit x 100
-----------------------------
Capital Investment
|
|
|
|
|
=
|
13 x 100
-------------------------
49.4
|
|
|
|
|
=
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26.3%
|
10.6 Annual Fixed Cost
| |
Amount
(Rs. Lakh) |
|
All depreciations
|
02.57
|
|
Interest
|
05.93
|
|
40% of salary, wages, utility, contingency
|
08.80
|
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Insurance
|
00.31
|
|
Total
|
17.61
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10.7 Break even Point
|
=
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Annual Fixed Cost x 100
-----------------------------------
Annual Fixed Cost + Profit
|
|
|
|
|
=
|
17.61 x 100
--------------------
17.61 + 13
|
|
|
|
|
=
|
57.53% |
11.0 Addresses of Machinery and
Equipment Suppliers
B.Sen Barry & Co.
65/11, New Rohtak Road
New Delhi – 110 005
Macneill and Magor Ltd.
4, Mangoe Lane
Kolkata – 700 001
Bajaj Maschinen Pvt. Ltd.
7/20-7/27 Jai Laxmi Industrial Estate, Site IV,
Sahibabad Industrial Area - 201010
Dist.Ghaziabad, UP
M/s Gee Gee Foods & Packaging Co.
(P) Ltd.
B -188/2, Savitri Nagar, Malviya Nagar
New Delhi -110017
Email: swantour@satyam.net.in
M/s D.K. Barry & Co. (P) Ltd.
11/35, West Punjabi Bagh,
New Delhi -110026
Email: dheerajbahry@rediffmail.com
M/s Azad Engineering Company
C-83, B.S. Road , Indl Area,
Ghazibad -201009
Email: azadeng@satyam.net.in/
azadenggco@hotmail.com
M/s M. Son Industries
D -33, Sector 2
Noida -201301
Email: mson@nda.vsnl.net.in
M/s Sanjivan Industries
A -13, Karimsheth Indl. Estate,
Wagdevi Nagar, Near Valishali Nagar
Dahisar (E), Mumbai -400068
Email: sanjivanind@roltanet.com
M/s Biotech & Food Systems (P) Ltd.
435 –P, Sector 14,
Gurgaon -122001
Email: dharamwal@yahoo.com
M/s Pharmalab India Pvt. Ltd.
Star Metal Compound,
LBS Marg, Vikroli (W)
Mumbai -400083
Email: mkt@pharmalab.com
M/s Larsen & Toubro Ltd
L &T House, Ballard Estate,
Mumbai -400001
Web: www.larsontoubro.com
M/s Hardikar's Fruit Processing Pvt. Ltd.
13, Himalaya Apartments,
Lane No.3, Dahanukar Col. Kothrud,
Pune -411038
Email: mangofun@pn3.vsnl.net.in
M/s Shiv Engineers
Patel Avenue , Plot No. 165, Flat No.1,
Right Bhusari Colony, Paud Road ,
Pune -411038
Email: shivenginerrs@rediffmail.com
M/s Hightek Engineers
702, GIDC, Phase II, Gundiav,
Valsad -396035 ( Gujarat )
Email: info@hightekengineers.com
M/s Geeta Food Engineering
Plot No. C-7/1, TTC Indl Area,
Pawane MIDC, Thane – Belapur Road ,
Behind Savita Chemical
Navi –Mumbai -400705
Email: geetafoodengg@yahoo.co.in
Batliboi Engineers ( Bangalore ) Pvt.
Ltd.
99/2&3, N.R.Road
Bangalore – 560 002
Raylon Metal Works
Kondivitta Lane
Post Box 17426
J.B.Nagar, Andheri (E)
Mumbai – 400 059
Narangs Corporation
P-25/90 Connaught Place
New Delhi – 110001
Grovers Pvt. Ltd.
223, Kaliandas Udyog Bhavan
Prabhadevi
Mumbai – 400 025
D.P.Pulverisers,
Nagindas Master Road , Behind Museum, Fort
Mumbai – 400 001
Sri Venkateswara Industries,
Yadavgiri Industrial Estate,
Mysore – 570 002
Contact for
more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com

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