Egg
Powder
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November 2010 |
1.0 Product and Applications
Egg is a highly nutritious product. Eggs
are rich in protein, vitamins and minerals. The poultry sector
has made tremendous progress in the last decade. It has grown
into an organized and highly productive industry. Fresh eggs
have a very limited shelf life. To improve the shelf life
and for ease of storage and usage egg powder is very convenient.
It is quite stable at room temperature and can be stored over
longer period. The manufacture of egg powder is an important
segment of egg consumption. Egg powder is one of the most
common products in poultry industry in the country. The technology
for egg powder is available with CFTRI Mysore. Compliance
with PFA Act for such a unit is essential.
2.0 Industry Profile and Market Assessment
Broadly speaking eggs are now considered
as a vegetarian diet. It is consumed by both the nonvegetarians
as well as moderate vegetarians. Eggs find their adoption
in regular diet because of its nutritional qualities. Transportation
and storage of fresh eggs is problematic. The conversion of
eggs into dried egg powder takes care of both these drawbacks
and is economical also. Egg powder has a major market in Defense
organizations, Bakeries, Government canteens and in such areas
where transportation is difficult such as hills.
3.0 Manufacturing Process & Know
How
The process of
manufacturing is simple and standardized. Manufacture of dried
egg powder starts with breaking of egg and removing of shells.
The mixture is then filtered and stored in tanks at about
4* C. The mixture is then taken to tubular heater system wherein
it is dried at about 65*C for 8 t0 10 minutes and it is filtered
and passed to high pressure spray drier with the help of high
pressure pump. The resultant material is dry and and in the
form of powder. This is then packed in poly lined boxes. The
average yield is around 80%.
Know how is available
with Central Government research Laboratories CFTRI Mysore.
The machinery is all indigenously available.
The production
capacity envisaged is 240 MTA per year 300 days and two shifts
basis working.
4. Plant and
Machinery: The main plant
and machinery required comprise
- Egg Breaker. -4no.
- Centrifuge - 2nos.
- Filter. - 2nos
- Storage Tanks - 4 nos
- Feed Pump -2nos.
- Tubular Heater. - 1 no
- Balance Tank - 4 nos
- Feed Pump - 2 nos
- High Pressure Pump - 2 nos.
- High Pressure Spray Drier - 1 no.
- Cyclone with exhaust and Fan - 1no
- Packing unit - 1 no.
The total cost of machinery is estimated
to be Rs.65.00 lakhs.
The unit will also require miscellaneous
assets such as furniture, fixtures, storage facilities etc.
the total cost of these is estimated to be Rs. 10.00 lakhs.
The total requirement of power shall be
75 HP, the unit will need 2500 lits of water daily.
5. Raw material and Packing Material:
The basic raw material for the unit is fresh eggs and
the daily requirement is 20,000 nos. Packing material like
poly lined boxes, polythene sheets; box strapping's etc shall
also be required.
On an average the raw material cost has been estimated to
be Rs.67.20 lakhs at rated capacity. At 65% capacity in 1st
year the cost works out to Rs 43.68 lakhs.
6. Land and Building:
For smooth operation of the unit, it will require 800 sq.
mts of open land and a built up area of 500 sq. mts. The total
cost of land and building is estimated at Rs. 14.90 lakhs.
7. Manpower:
For smooth functioning of the unit the
requirement of man power is expected to be around 18 persons.
| Sales person |
self |
| Skilled Workers |
4 |
| Semi skilled workers |
4 |
| Helpers |
8 |
| Machine Operator |
2 |
The annual salary bill is estimated to be around Rs.5.58 lakhs.
8. Sales Revenue: (100% capacity)
Selling price varies depending on the product mix quality. An
average price of Rs 65,000/- per tonne has been taken the annual
income at installed capacity of 240 tonnes is Rs 156.00 lakhs.
10. Cost of Project
| Sales |
Rs. lakhs |
| Land & Building |
14.90 |
| Plant & Machinery |
65.00 |
| Other assets |
10.00 |
| Contingencies |
8.00 |
| P & P expenses |
10.00 |
| Margin money |
3.40 |
| Total |
111.30 |
Means of Finance
| Promoters Contribution
|
35.30 |
| Term Loan |
76.00 |
| Total |
111.30 |
11. Profitability: (60%capacity)
| |
Rs. lakhs |
| Sales |
101.40 |
| Raw material |
43.68 |
| Salary |
5.58 |
| Utilities
|
3.90 |
| Stores & Spares |
1.80 |
| Repairs & Maintenance |
2.40 |
| Selling expenses |
10.14 |
| Administrative expenses
|
2.50 |
| Depreciation |
12.50 |
| Interest on T.L |
9.80 |
| Interest on W.C |
0.84 |
| Cost of production |
93.14 |
| Profit |
8.26 |
12. Requirement of Working Capital
| |
|
Margin |
W.C |
Margin Money |
| Raw material |
15 days |
30% |
1.80 |
0.55 |
| Stock of finished goods
|
15 days |
25% |
2.40 |
0.60 |
| Working expenses |
1 month |
100% |
1.25 |
1.25 |
| Sale on credit |
15 days |
25% |
3.90 |
1.00 |
| Margin money for W.C |
|
|
|
3.40 |
13. Break Even point
48.75%
14. Machinery Suppliers :
a. M/S Techno
Equipment, Pareek Street Girgaum Mumbai 400 004.
b. M/s G R Engg. P Ltd.Worli, Mumbai 400 018.
c. M/S Apurva Engg Works, Borivili, Mumbai 400 098
d. M/S FMC Technology Hong Kong Ltd. Bhubaneshwar Housing
Society Pashan Road Pune 411 008.
e. M/S Flavourire Foods & Services P Ltd. Manas Bhavan,
RNT Marg, Indore 452 008.
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
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