Hospital
Beds
| Project cost |
: |
67.70 lakh |
| Uploaded on |
: |
September 2009 |
Product and its Applications
Adjustable Hospital Beds that are widely
used in hospitals and clinics. In order to meet the functionality
of the product in a hospital, these beds are made in a wide
range, e.g. Fowler Hospital Bed, Semi Fowler, Plain, Recovery,
Paediatric, Fracture, ICU Hospital Bed, General hospital bed
with rigid mesh mattress platform. Out of these, Fowler hospital
beds and General purpose bedsteads are in large demand.
Fowler Hospital Beds are known for their
extra comfort and functionality. These are available in size
1980L x 900W x 600H or 2070L x 910W x 600H mm. The frame work
is made of strong rectangular steel tubes, provided with four
section perforated top, two separate screws for backrest and
knee rest manoeuvring, SS tubular head and foot bows with
laminated panels, four swivel castors, two with brake, four
IV rod locations, pre-treated and epoxy powder coated
2.0 Market Potential
The demand for adjustable hospital beds
is increasing due to increase in the number of hospitals and
their expansion and increase in number of private and government
nursing homes, A large number of new hospitals and nursing
homes are coming up in order to meet the patients' demand.
It has led to steady increase in the requirement of hospital
furniture. The growth rate is expected to be substantial.
As such there is a vast scope for the steel furniture manufacture
units to take up this activity for not only as a diversification
but also better capacity utilization by installing a few balancing
equipments.
3.0 Basis and
Presumption
a) The unit will work for 300 days per
annum on single shift basis.
b) The unit can achieve its full capacity
utilization during the 3rd year of operation.
c) The wages for workers are taken as
per prevailing rates in this type of industry.
d) Interest rate for total capital investment
is calculated @ 12% per annum.
e) The entrepreneur is expected to raise
20-25% of the capital as margin money.
f) The unit would construct its own building.
g) Costs of machinery are based on average
prices of machinery manufacturers.
Implementation
schedule
Project implementation will take a period
of 8 months. Break-up of the activities and relative time
for each activity is shown below:
|
Scheme preparation and approval
|
01 month
|
|
SSI provisional registration
|
1-2 months
|
|
Sanction of financial supports etc
|
2-5 months
|
|
Installation of machinery and power
connection
|
6-8 months
|
|
Trial run and production
|
01 month
|
5.0 Technical Aspects
5.1 Location
The plant can be located at any suitable
place keeping in view the marketing convenience, availability
of power and skilled manpower.
5.2 Salient
Features of Process / Technology
The basic operations involved in the manufacture
of adjustable beds are: cutting and bending of pipes; cutting
of M.S. angles; cutting of strips; welding, riveting;
grinding; assembly of elevating mechanism; painting,
baking.
6.0 Pollution
Control
These types of units do not produce effluents
or any other polluting materials. Therefore pollution control
measures are not taken into account.
7.0 Energy Conservation
This industry is not a large-scale power
consuming industry. However maximum care should be taken in
conservation of electrical energy.
8.0 Production
Capacity
|
Quantity
|
600 different types of hospital
beds
|
|
Installed capacity
|
850 beds / annum
|
|
Optimum capacity utilization
|
70%
|
|
Working days
|
300
|
|
Manpower
|
15
|
9.0 Financial
Aspects
9.1 Fixed Capital
9.1.1 Land &
Building Amount (Rs. lakh)
|
Particulars
|
Amount
|
|
Land 300 m 2
|
00.20
|
|
Building 180 m 2
|
16.00
|
|
Total
|
16.20
|
9.1.2 Machinery
and Equipment Amount (Rs. lakh)
|
Description
|
Amount
|
|
Pipe bending machine hand operated
with fixtures locally fabricated -5, Arc welding sets-2,
Gas cutting set with torch, regulators etc.-2 sets,
Bench drilling machine 13 mm capacity-1, Portable drilling
machine 13 mm capacity-2, Flexible shaft grinder 150wheel
mm-2, Double ended bench grinder 300 mm size-1, Hand
shearing machine 3 mm capacity-2, Baking oven 2.5 x
2 m x 2 m size 20 kW-2, Hand Press-3, Cleaning, Pickling,
Phosphating tanks 2.5 x 2 x 2 m-10, Compressor with
spray gun unit for painting-2, Riveting machine portable
type electrical-1, Hand tools, instruments. Fixtures
and dies.
|
O5.80
|
|
Erection & electrification of
machinery @ 10% cost
|
00.58
|
|
Office furniture & fixtures
|
00.82
|
|
Total
|
07.20
|
9.1.3 Pre-operative Expenses Amount (Rs.
lakh)
|
Consultancy fee, project report,
deposits with electricity department etc
|
00.80
|
9.1.4 Total
Fixed Capital Amount (Rs. lakh)
|
(9.1.1+9.1.2+9.1.3)
|
24.20
|
9.2 Recurring
expenses per annum
9.2.1 Personnel
Amount (Rs. lakh)
|
Designation
|
No.
|
Salary/ month
|
Amount
|
|
Factory Manager
|
1
|
10,000
|
01.20
|
|
Supervisory staff
|
1
|
08,000
|
00.96
|
|
Office Assistant
|
1
|
06,000
|
00.72
|
|
Technician
|
3
|
05,000
|
01.80
|
|
Skilled workers
|
4
|
04,500
|
02.16
|
|
Unskilled workers
|
5
|
03,000
|
01.80
|
|
Perquisites @15 %
|
|
|
01.60
|
|
Total
|
15
|
|
09.70
|
9.2.2 Raw Material
including packaging materials Amount (Rs. lakh)
|
Particulars
|
Qty (t)
|
Rate/t
|
Amount
|
|
1. M.S Angle Iron 40 mm x 40 mm
x 3 mm and 38 mm x 38 mm x 3 mm
|
13.50
|
0.40
|
05.40
|
|
2. M.S Tubes 38.10 mm o.d. x 1.6/1.22
mm thick
|
36.00
|
0.38
|
13.68
|
|
3. M.S Tubes 25.40 mm o.d x 1.6/1.22
mm thick
|
22.00
|
0.40
|
08.80
|
|
4. M.S Tubes 19.5 mm o.d x 1.22
mm thick
|
13.50
|
0.41
|
05.54
|
|
5. M.S Strips 1.25 mm x 25 mm
|
13.50
|
0.30
|
04.05
|
|
6. Castor wheels
|
300 No
|
LS
|
01.44
|
|
7. Nuts, bolts, screws, washers,
flats, rubber items, paint etc.
|
LS
|
LS
|
02.87
|
|
Total
|
|
|
38.90
|
9.2.3 Utilities
Amount (Rs. lakh)
|
Particulars
|
Amount
|
|
Power
|
01.90
|
|
Water
|
00.10
|
|
Total
|
02.00
|
9.2.4 Other
Contingent Expenses Amount (Rs. lakh)
|
Particulars
|
Amount
|
|
Repairs and maintenance @10%
|
00.70
|
|
Consumables & spares, others
|
00.60
|
|
Transport & travel
|
00.90
|
|
Publicity, postage, telephone
|
01.20
|
|
Insurance @1%
|
00.20
|
|
Total
|
03.60
|
9.2.5 Total Recurring Expenditure Amount
(Rs. lakh)
|
(9.2.1 + 9.2.2 + 9.2.3 + 9.2.4)
|
54.20
|
9.3 Working
Capital Amount (Rs. lakh)
|
Recurring expenses for 3 months
|
13.50
|
9.4 Total Capital Investment Amount (Rs.
lakh)
|
Fixed capital (Refer 9.1.4)
|
54.20
|
|
Working capital (Refer 9.3)
|
13.50
|
|
Total
|
67.70
|
10.0 Financial
Analysis
10.1 Cost of
Production (per annum) Amount (Rs. lakh)
|
Recurring expenses (Refer 9.2.5)
|
54.20
|
|
Depreciation on building @ 5%
|
00.80
|
|
Depreciation on machinery @10%
|
00.64
|
|
Depreciation on furniture @ 20%
|
00.16
|
|
Interest on Capital Investment @
12%
|
08.20
|
|
Total
|
64.00
|
10.2 Sale Proceeds
(Turnover) per year Amount (Rs. lakh)
|
Item
|
Qty
|
Rate/t (Rs.)
|
Amount
|
|
250 nos. Fowlers hospital beds @
Rs.8000/ each
|
375
|
18,000
|
67.50
|
|
150 nos. General purpose hospital
beds @ Rs.2500/- each
|
225
|
6,000
|
13.50
|
|
Sale of scrap
|
|
|
03.00
|
|
Total
|
600
|
-
|
84.00
|
|
10.3 Net Profit per year
|
|
=
|
Sales - Cost of production
|
|
=
|
84 – 64
|
|
=
|
Rs. 20 lakh
|
|
10.4 Net Profit Ratio
|
|
=
|
Net profit X 100
----------------------
Sales
|
| |
|
|
|
20X 100
-------------------
84
|
| |
|
|
=
|
23.8 %
|
10.5 Rate of Return on Investment
|
=
|
Net profit X 100
----------------------------
Capital Investment
|
|
|
|
|
=
|
20 X 100
-----------------------
67.70
|
|
|
|
|
=
|
30 %
|
10.6 Annual
Fixed Cost Amount (Rs. lakh)
|
All depreciations
|
01.60
|
|
Interest
|
08.20
|
|
40% of salary, wages, utility, contingency
|
06.12
|
|
Insurance
|
00.20
|
|
Total
|
16.12
|
10.7 Break even
Point
|
=
|
Annual Fixed Cost X 100
-----------------------------------
Annual Fixed Cost + Profit
|
|
|
|
|
=
|
16.12 X 100
------------------
16.12 + 20
|
|
|
|
|
=
|
44.6 %
|
11.0 Addresses of Machinery Suppliers
1. M/s. Quality Machine Tools
No.25 J.C. Road , Near VSL Bldg.,
Bangalore-560002.
2 M/s. Batliboi Engineers Pvt. Ltd.
99/2, 99/3 N.R. Road , Bangalore -560002
3. M/s. Perfect Machine Tools, Grant Road,
Bangalore – 560001
4.M/s. Simplicity Engineers, B-99 Mayapuri,
New Delhi
5. M/s. K.G. Khosla & Co., Mathura Road , Badarpur,
Delhi .
Contact for more information:
Information Manager
TIMEIS Project
E-mail: timeis@ficci.com
|
