1.0 Product and its application
It is a device which uses
ordinary torch cells to produce bright light
output. The heart of the device is the transistorized
inverter which converts the low voltage D.C.
power to a high voltage high frequency A.C
output sufficient to operate a fluorescent
lamp.This product gives better output than
any conventional system; it finds extensive
use as a portable unit in Hospitals, offices,
entertainment complexes, outdoor functions
etc. during power failure or where power is
not available.
2.0 Market Potential
This is a low cost device
cheaply and easily manufactured. In the state
of power crisis in the country it has a ready
made market as it is a mobile unit and can
be utilized at odd locations. Stationery inverters
are available but this device scores above
the stationery inverters due to it mobility
and reach. The models with facility for charging
the battery are still more popular as the
battery is re charged and utilized.
3.0 Manufacturing Process
This is basically an assembly
oriented unit. The various electronic components
like resistors, capacitors, transformers etc.
are mounted on suitably designed PCB and are
soldered. This circuit is thoroughly tested
and housed in the cabinet. The cabinet also
houses the reflectors, tube holders, switches;
reflectors etc. The final assembly is again
tested before being packed. The circuit can
be designed with readily available components.
4.0 Plant and Machinery
As mentioned the unit
is basically assembly oriented, hence no major
plant and machinery are required. The main
machinery involved are mechanical machines
such as bench drills, spray painting booths,
oscilloscopes, multimeters, Power supply unit,
etc. The total cost of plant and machinery
is estimated to be approximately Rs. 2.0 to
2.50 lakhs. The machines are all easily available
in local markets.
5.0
Basis & assumptions
a.
The unit proposes to work 300 days per annum
on single shift basis
b. The salary & wages are taken as per
the prevailing rates in the market
c. The interest rates are as prevailing
d. The margin money at 20-25% of the capital
is expected to be raised by the entrepreneur
e. Cost of plant & machinery are based
on the average cost as prevailing.
6.0 Implementation Schedule
Project implementation
will take approximately 9 months from the
day the project is conceived to its commercial
production
7.0 Raw Material Availability
The major raw material
involved are electronic components such as
resistors, capacitors, ferrite cores,6/12
watt fluorescent tubes, reflectors, plastic
cabinets, acrylic sheets, switches etc. The
components are all easily and locally available
8.0
Pollution Control
It being an electronic
assembly industry, it does not pose any pollution
related hazards.
9.0 Energy conservation
The unit will be consuming
only electrical power. No coal or LDO is proposed
to be consumed.
10.0 Production Capacity
| Quantity |
9600 nos per annum |
| Value |
Rs. 28.80 lakhs |
| Working days |
300days |
| Man Power |
14 nos |
| Electrical Load |
5 kw |
| Water |
5 kl/day |
11.0 Financial aspects
11.1 Fixed Cost
| |
Amount
(Rs. In Lakhs) |
| Land & Building |
5.00 |
| Plant & Machinery |
2.50 |
| Other Assets |
0.50 |
Preliminary &
Pre operative expenses |
0.20 |
Margin money for Working
Capital |
0.73 |
| Total cost of project |
8.93 |