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Technology |
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Ball Pen Ink
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Product Code
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35215 |
| Quality and Standards |
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Not available in BIS.
As per market demand |
| Production Capacity:
Qty. |
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Quantity : 12 kilo litres
(per annum)
Value : Rs. 30,00,000 |
| Uploaded on |
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29th December
2006 |
Introduction
Ball pen is one of the most essential
items for students, educational institutions and for
office work, etc. Ink is a viscous and coloured fluid
composed of reflux blue, varnishes, oil and drier. This
is a mass consumption item.
Market Potential
Ball pen is the most common tool
for all schools, colleges and university going students
for writing purpose. As greater emphasis is being laid
on removal of illiteracy, the prospects of Ball pen
ink industry are bright.
Basis and Presumptions
|
i) Efficiency and working hours considered for
full capacity utilization.
|
8 working
hours/day/shift 300 working days taken into account
annually. |
| ii) Time period
for achieving full/ envisaged capacity utilization.
|
Within 2 months
after trial production. |
| iii) Labours, wages
and conditions. |
As per local salaries.
|
| iv) Interest rate
for fixed and working capital. |
Average @ 14% |
| v) Margin money
|
Average 25% |
| vi) Rented shed
|
With partition
walls 20'×21' |
| vii) Costing of
machinery and equipment. |
As per local rates.
|
Implementation Schedule
| 1. Selection of site |
2 months |
| 2. Collection of quotation for M/c and Equipment
|
2 months |
| 3. Procurement of machinery. |
1 month |
| 4. Placement of order for raw material |
1/2 month |
| 5. Commercial production |
½ month |
|
Total
|
6 months |
Technical
Aspects
Process of Manufacture
Metal complex dyes and complexes in castor oil/stand
oil, varnishes and driers are mixed together in suitable
proportions in a mixing machine. The material so produced
is called ball pen ink, which is viscous in nature.
Metal complex dyes are chosen to get a shade to suit
customer’s requirements. A list of metal complex
dyes used for making ball pen ink is given at the end.
Quality Control and Standards
Production
Capacity (per annum)
|
| Quantity |
12 kilo litres |
| Value |
Rs. 30,00,000 |
|
|
| Electric power |
5 H.P. approx. |
| Man power |
8 Nos. |
Pollution Control
No liquid or gaseous effluents
are released during the process. Pollution is not involved.
Energy Conservation
Financial
Aspects
A. Fixed Capital
(i) Shed of size (rented) 20’×20' with partition
walls Rs. 200 per month
(ii) Machinery and Equipments
| Description of M/cs |
Qty. |
Price (Rs.)
|
| Mixing machine with motor Cap.
10 litres per 8 hrs. |
1 |
60,000
|
| Weighing m/c platform type
Cap. 50 kg. |
1 |
15,000
|
| Shovel made of stainless steel
material |
4 |
4,000
|
| Scraper knife |
4 |
1600
|
| Storage tank (for varnish and
oil) HDPP material |
2 |
8,000
|
| Triple Roll Mill |
1 |
50,000
|
|
Total
|
1,38,600
|
| (iii) Testing Equipments
|
Qty. |
(Rs.)
|
| 1. Ford’s cup |
2
|
2,500
|
| 2. Rectangular Glass Sheet |
2
|
800
|
| 3. Exhaust Fan (for pollution
control) |
1
|
800
|
| 4. Cost of power connection,
Electrification and installation Charges @ 10% of
the cost of M/c. and equipments |
|
14,270
|
| (iv) Total Cost of M/c. and
Equipment |
Rs. 156970
|
| Cost of office equipments/
working Tables and chairs etc. |
5,000
|
| (v) Pre-operative Expenses |
Rs. 5,000
|
| (vi) Total Fixed Capital |
Rs. 166,970
|
B. Working Capital (per month)
(i) Personnel
| Designation |
No. |
Salary (Rs.) |
Total (Rs.)
|
| 1. Manager/Chemist |
1
|
3000
|
3,000
|
| 2. Accountant/Clerk |
1
|
2000
|
2,000
|
| Technical Staff |
| 3. Skilled workers |
2
|
1500
|
3,000
|
| 4. Unskilled workers |
2
|
1200
|
2,400
|
| 5. Casual labour |
2
|
1000
|
2,000
|
|
Total
|
12,400
|
| (+) Perquisites
@ 15% of salaries |
1,860
|
|
Total
|
14,260
|
(ii) Raw material including Packaging
(per month)
| Item |
Qty. |
Rate (Rs.) |
Value (Rs.)
|
| a) Metal
Complex |
200Kg.
|
400/ kg. dyes
|
80,000
|
| b) Stand oil/castor
oil/solvents |
550 kg.
|
130/Kg
|
71,500
|
| c) Varnishes (alkyd/
Phenolic/Maleic) |
250 Kg.
|
140/Kg
|
35,000
|
| d) Drier |
10 Kg.
|
230/Kg
|
2,300
|
|
Total
|
1,88,800
|
| (iii) Utilities (per month)
|
|
(Rs.)
|
| i) Power |
5 H.P. @ Rs. 3 per unit |
2250
|
| ii) Water charges |
L.S. |
500
|
|
Total
|
2750
|
| (iv) Other Contingent Expenses
(per month) |
(Rs.)
|
| i) Rent of the shed |
2000
|
| ii) Postage and stationery
|
500
|
| iii) Consumable stores |
500
|
| iv) Repairs and maintenance
|
500
|
| v) Transport charges |
1000
|
| vi) Advertisement and publicity
|
1500
|
| vii) Insurance |
1500
|
| viii) Sales expenses and miscellaneous
expenditure |
1000
|
|
Total
|
8500
|
| (v) Total Recurring
Expenditure (per month) |
(Rs.)
|
| i) Raw material
|
1,88,800
|
| ii) Utilities |
2,750
|
| iii) Salary/Wages
|
14,260
|
| iv) Other expenditure
|
8,500
|
|
Total
|
2,14,310
|
C. Total Capital Investment
| Fixed capital |
Rs. 1,66,970
|
| Working capital for 3 months |
Rs. 6,42,930
|
|
Total
|
Rs. 8,09,900
|
Financial Analysis
| (1) Cost of production (per
year) |
(Rs.)
|
| a) Total expenditure |
25,71,720
|
| b) Depreciation on machinery
@ 10% |
14,270
|
| c) Depreciation on furniture
@ 20% |
1,000
|
| d) Interest on total capital
investment |
1,13,400
|
|
Total
|
27,00,390
|
| (2)Turnover (per year) |
(Rs.)
|
| Ball Pen Ink 12 KL @ Rs. 250
per litre |
30,00,000
|
| (3) Net Profit Before Income
Tax |
Rs. 2,99,610
|
| (4) Net Profit Ratio |
10%
|
| (5) Rate of Return |
37%
|
| (6) Break-even Point |
|
| (i) Calculation of Fixed
Cost |
(Rs.)
|
| a) Depreciation on m/cs., equipments
and office equipments |
14270
|
| b) Rent of shed |
24000
|
| c) Interest on total investment
|
113400
|
| d) Insurance |
18000
|
| e) 40% of salaries and wages
|
68448
|
| f) 40% of other contingent
expenses (excluding rent and insurance) |
24000
|
|
Total
|
262118
|
| (ii) Profit |
|
Rs. 3,12,632
|
| |
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| B.E.P |
=
|
FC ×100
-------------
FC+Profit |
| |
|
|
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=
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249096 × 100
-------------------
262118+ 299610 |
| |
|
|
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=
|
262118
-----------× 100
561728 |
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|
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=
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46.6% |
Additional
Information
1. Machinery and equipments can be fabricated locally.
2. Taxes like sales tax, income tax, etc. not included
in the project profile.
Basic dyes for Ball Pen Ink
1. Victoria Blue Base F 4 R
2. Methyl Violet base
3. Basonyl Yellow X-RL 300%
4. Basonyl Brilliant Red X-4 G 300%
5. Basonyl Green 830 Liquid
6. Basonyl Blue 636
7. Basonyl Violet 600
8. Basonyl Red 482
9. Basonyl Red 540
10. Rhodamine GDN Extra
Addresses of Machinery Suppliers
1. M/s. Anup Engineering Ltd.
Post Box No. 1158,
Ahmedabad-380002
2. M/s. Billy Engg. Enterprises
761, Thiruvettivur,
Chennai-600081
3. M/s. APV Eng. Co. Ltd.
7 Jessore Road, Dum Dum,
Kolkata
4. M/s. Sweta Bass
Industrial Estate,
Bareily, Uttranchal.
5. M/s. Ganson Ltd.
6, West View, Dadar,
Mumbai-400014
6. M/s. Richard Engg.(Bombay) Pvt. Ltd.
25, MIDC Chemical Zone,
Ambernath-420501
Addresses
of Raw Material Suppliers
1. M/s. Gujarat Quinon Pvt. Ltd.
Block 150/B, Tundev, Anjesar
Road, Tundev, Taal Sabli, Distt.
Baroda-390005
2. M/s. India Product
Manilal Mukhi Estate,
Naroda, Narole Highway,
Behind Narela House,
Ahmedabad-380026
3. M/s. Dausala Organics Ltd.
22 B, Himalaya House,
Kasturba Gandhi Marg,
New Delhi-110001.
4. M/s. Indian Dye Stuff Industries Ltd.
Mafatlal Centre, Nariman Point,
Mumbai-400021.
5. M/s. Kanoria Chemical and Industry Ltd.
Park Plaza, 71, Park Street,
Kolkata-700016
6. M/s. Unity Chemical
Block No. 85, D Wing,
Paramal Nagar,
Gorigaon (W)
Mumbai-400062.
Contact for more information:
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