Improved
Antimicrobial Nylon Sutures and Products Thereof
Introduction
Surgical sutures, particularly of non-absorbable type shall
possess good biocompatible and antimicrobial properties. These
are made of either natural or synthetic material. From the
end usage requirement, the base material should have better
strength and elasticity, ease for handling as well as more
affinity to the coating material. Further, the delivery of
antimicrobial agent shall be slow initially and sustained
for longer duration for improving the healing process by eliminating
the danger of infection and inflammation. Since the presently
available sutures does not have all these quality requirements
together, an inherently atimicrobial and biocompatible drug
delivery nylon suture has been developed. These sutures have
wider application also.
Description:
Saturated solution of poly-N-vinyl-pyrrolidinone-iodine complex
is prepared in a low boiling solvent. Nylon chips are reacted
with this solution for obtaining homogeneous coating of the
solution on the chips. The chips are subsequently dried and
subjected to spinning to draw a filament, preferably a mano-filament.
Drawing multi-filaments is avoided since they are prone to
transmission of bacteria through the hidden areas in such
filaments. To enhance the strength of the filament, it is
drawn at the prescribed temperature with a particular force.
The suture prepared as per the above procedure, have polar
bonding between nylon and poly-N-vinyl-pyrrolidinone-iodine
complex, which results in the slow and controlled release
of iodine from the sutures. Also they have demonstrated inherent
microbial properties in addition to being biocompatible.
Special Features:
Inherently antimicrobial and biocompatible suture which enables
to stop the growth of microbes right at the first step; Release
of Iodine is initially slow and increase sharply and then
levels-off for a longer duration, making the suture suitable
for wider application; Does not cause side effects; Improved
strength and elasticity as well as knot security; Easy handling
and cost effective
Prospective Users: All hospitals
and Nursing homes involved in minor and major surgical operation
Keywords: Sutures, Antimicrobial,
Nylon, Biocompatible
Status of IPR Protection:
Indian Patent Application No. 3032/DEL/98 dated 13.10.1999
having title ' A Method for preparation of Improved Antimicrobial
Nylon Sutures and Products thereof'
Status of Development:
The technology has been developed with the facilities available
in IIT, Delhi on batch and continuous operations.
Major Equipment & Facilities
required: Extruder, Drawing unit, Reaction vessels,
drier, etc. at a total estimated cost of 15 lakhs. appr
Requirement of Raw Materials/Components:
- Polypropylene
- Poly-N-vinyl-pyrrolidinone-iodine
- Acetone
Developed by : Prof. Harpal Singh
Department: Center for Biomedical Engineering
Contact:
Managing Director
Foundation for Innovation and Technology Transfer (FITT)
Indian Institute of Technology, Delhi
Hauz Khas, New Delhi-110016, INDIA
Tel : 91-011-26597167, 26857762, 26581013, 26597153
Fax : 91-011-26851169
E-mail : drkdpn@gmail.com

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